在一家金属机械公司设计和实施综合 Ergo-Value Stream Mapping,以改善人体工学和生产条件:案例研究

Logistics Pub Date : 2023-12-12 DOI:10.3390/logistics7040100
Denisse Domínguez-Alfaro, I. Mendoza-Muñoz, M. Montoya-Reyes, Olivia Yessenia Vargas-Bernal, G. Jacobo-Galicia
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引用次数: 0

摘要

本研究介绍了人体工程学-价值流整体绘图(Ergo-VSM)方法,该方法专为金属机械行业量身定制,旨在评估生产流程的操作和人体工程学条件。该方法旨在识别人体工程学风险,并提出改进计划,通过整合符合官方标准的人体工程学测量工具和精益生产工具(如 VSM 和 Kaizen)来提高生产率。这项研究是在一家金属机械微型、小型和中型企业(MSME)中进行的,研究结果表明,社会心理风险因素总体改善了 11.8%,生产率提高了 4.4%,周期时间缩短了 1.96 小时,质量不合格报告减少了 20%。值得注意的是,这项研究表明,整体 Ergo-VSM 可以在各种组织环境中实施,在确保适应性的同时不会损害该方法的核心目标。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Design and Implementation of Integral Ergo-Value Stream Mapping in a Metal-Mechanical Company to Improve Ergonomic and Productive Conditions: A Case Study
The Integral Ergonomic-Value Stream Mapping (Ergo-VSM) methodology is introduced in this study, which is tailored for the metal-mechanic sector and aims to assess the operational and ergonomic conditions of production processes. The methodology is designed to identify ergonomic risks and propose an improvement plan to increase productivity by integrating ergonomic measurement instruments aligned with official standards and lean manufacturing tools such as VSM and Kaizen. The study, which was conducted in a metal-mechanical MSME (micro, small and medium enterprises), resulted in an 11.8% overall improvement in psychosocial risk factors, a 4.4% increase in productivity with a 1.96-h reduction in cycle time, and a 20% decrease in reported quality rejections. Notably, the study shows that the Integral Ergo-VSM can be implemented in a variety of organizational contexts, ensuring adaptability without jeopardizing the methodology’s core objectives.
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