{"title":"带主动摩擦力的连续约束双弯曲中有效应变的测定","authors":"V. Kamburov, A. Nikolov","doi":"10.24874/ti.1524.07.23.08","DOIUrl":null,"url":null,"abstract":"In this work, a new process for severe plastic deformation (SPD) with active friction forces - CCDB Conform R3D2, a variation of the so-called \"active bending\", which is a continuous two-stage bending in calibers with small relative bending radius, is analyzed. A mechanical scheme of a device for realization of the process with a bending roller is proposed, based on a developed 3D virtual tool for its realization. Using CAD/CAE software 3D simulation, two virtual solutions of the process were compared, differing in terms of the location of the bending roller relative to the axes of the feeding and output rolls. The distribution and magnitude of the effective strains in the volume of the deformed long workpiece in the two bending stages at small relative bending radiuses were analyzed. An analytical expression is developed to determine the effective strains achieved in the SPD operation by constrained continuous bending in calibers with grooved rolls. The strain calculation methodology is based on the results obtained by simulation modelling of the CCB Conform R3D2 process in trapezoidal calibers with a bending roller located above and below the rolls line.","PeriodicalId":23320,"journal":{"name":"Tribology in Industry","volume":"47 16","pages":""},"PeriodicalIF":0.0000,"publicationDate":"2023-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Effective Strains Determination in Continuous Constrained Double Bending with Active Friction Forces\",\"authors\":\"V. Kamburov, A. Nikolov\",\"doi\":\"10.24874/ti.1524.07.23.08\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"In this work, a new process for severe plastic deformation (SPD) with active friction forces - CCDB Conform R3D2, a variation of the so-called \\\"active bending\\\", which is a continuous two-stage bending in calibers with small relative bending radius, is analyzed. A mechanical scheme of a device for realization of the process with a bending roller is proposed, based on a developed 3D virtual tool for its realization. Using CAD/CAE software 3D simulation, two virtual solutions of the process were compared, differing in terms of the location of the bending roller relative to the axes of the feeding and output rolls. The distribution and magnitude of the effective strains in the volume of the deformed long workpiece in the two bending stages at small relative bending radiuses were analyzed. An analytical expression is developed to determine the effective strains achieved in the SPD operation by constrained continuous bending in calibers with grooved rolls. The strain calculation methodology is based on the results obtained by simulation modelling of the CCB Conform R3D2 process in trapezoidal calibers with a bending roller located above and below the rolls line.\",\"PeriodicalId\":23320,\"journal\":{\"name\":\"Tribology in Industry\",\"volume\":\"47 16\",\"pages\":\"\"},\"PeriodicalIF\":0.0000,\"publicationDate\":\"2023-12-15\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Tribology in Industry\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.24874/ti.1524.07.23.08\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"Engineering\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Tribology in Industry","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.24874/ti.1524.07.23.08","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"Engineering","Score":null,"Total":0}
引用次数: 0
摘要
在这项工作中,分析了一种具有主动摩擦力的严重塑性变形(SPD)新工艺--CCDB Conform R3D2,它是所谓 "主动弯曲 "的一种变体,即在具有较小相对弯曲半径的口径中连续进行两阶段弯曲。在开发的三维虚拟实现工具的基础上,提出了使用折弯辊实现该工艺的设备机械方案。利用 CAD/CAE 软件的三维模拟,比较了两种虚拟工艺方案,它们在弯曲辊相对于进料辊和出料辊轴的位置上有所不同。分析了在较小的相对弯曲半径下,两个弯曲阶段中变形长工件体积内有效应变的分布和大小。建立了一个分析表达式,以确定在带沟槽轧辊的卡尺中通过受限连续弯曲进行 SPD 操作时实现的有效应变。应变计算方法基于对梯形卡尺中的 CCB Conform R3D2 工艺进行模拟建模所获得的结果,该卡尺带有一个位于轧辊线上方和下方的弯曲辊。
Effective Strains Determination in Continuous Constrained Double Bending with Active Friction Forces
In this work, a new process for severe plastic deformation (SPD) with active friction forces - CCDB Conform R3D2, a variation of the so-called "active bending", which is a continuous two-stage bending in calibers with small relative bending radius, is analyzed. A mechanical scheme of a device for realization of the process with a bending roller is proposed, based on a developed 3D virtual tool for its realization. Using CAD/CAE software 3D simulation, two virtual solutions of the process were compared, differing in terms of the location of the bending roller relative to the axes of the feeding and output rolls. The distribution and magnitude of the effective strains in the volume of the deformed long workpiece in the two bending stages at small relative bending radiuses were analyzed. An analytical expression is developed to determine the effective strains achieved in the SPD operation by constrained continuous bending in calibers with grooved rolls. The strain calculation methodology is based on the results obtained by simulation modelling of the CCB Conform R3D2 process in trapezoidal calibers with a bending roller located above and below the rolls line.
期刊介绍:
he aim of Tribology in Industry journal is to publish quality experimental and theoretical research papers in fields of the science of friction, wear and lubrication and any closely related fields. The scope includes all aspects of materials science, surface science, applied physics and mechanical engineering which relate directly to the subjects of wear and friction. Topical areas include, but are not limited to: Friction, Wear, Lubricants, Surface characterization, Surface engineering, Nanotribology, Contact mechanics, Coatings, Alloys, Composites, Tribological design, Biotribology, Green Tribology.