Maximizing net fuel economy improvement from fusel alcohol blends in gasoline using multivariate optimization

Fusel alcohol mixtures containing ethanol, isobutanol, isopentanol, and 2-phenylethanol have been shown to be a promising means to maximize renewable fuel yield from various biomass feedstocks and waste streams. We hypothesized that use of these fusel alcohol mixtures as a blending agent with gasoline can significantly lower the greenhouse gas emissions from the light-duty fleet. Since the composition of fusel alcohol mixtures derived from fermentation is dependent on a variety of factors such as biocatalyst selection and feedstock composition, multi-objective optimization was performed to identify optimal fusel alcohol blends in gasoline that simultaneously maximize thermodynamic efficiency gain and energy density. Pareto front analysis combined with fuel property predictions and a Merit Score-based metric led to prediction of optimal fusel alcohol-gasoline blends over a range of blending volumes. The optimal fusel blends were analyzed based on a Net Fuel Economy Improvement Potential metric for volumetric blending in a gasoline base fuel. The results demonstrate that various fusel alcohol blends provide the ability to maximize efficiency improvement while minimizing increases to blending vapor pressure and decreases to energy density compared to an ethanol-only bioblendstock. Fusel blends exhibit predicted Net Fuel Economy Improvement Potential comparable to neat ethanol when blended with gasoline in all scenarios, with increased improvement over ethanol at moderate to high bio-blendstock blending levels. The optimal fusel blend that was identified was a mixture of 90% v/v isobutanol and 10% v/v 2-phenylethanol, blended at 45% v/v with gasoline, yielding a predicted 4.67% increase in Net Fuel Economy Improvement Potential. These findings suggest that incorporation of fusel alcohols as a gasoline bioblendstock can improve both fuel performance and the net fuel yield of the bioethanol industry.