{"title":"用MIG法分析焊接顺序和速度对ASTM A36接头变形的影响","authors":"Dewin Purnama, Vika Rizkia, Vina Nanda Garjati","doi":"10.30811/jpl.v21i5.4134","DOIUrl":null,"url":null,"abstract":"The welding process with the Metal Inert Gas (MIG) method often produces distortions that are detrimental to product quality, one of the factors that affect the characteristics of the welding results is heat input. The heat input provided in the welding process is influenced by arc current, arc voltage, and welding speed, besides that the welding sequence can also affect the distortion of thin plates due to welding on materials such as ASTM A36 plates. The welding process uses welding wire/electrode type AWS ER 70S-6 with a diameter of 1.0 mm, the welding parameters applied are: voltage of 22 Volts, current of 150 Amperes, DC + Current type (DCEP), the shielding gas used is 100% Argon with a flow rate of 15 liters per minute, horizontal welding position (1G), the amount of heat input is differentiated by changing the welding speed and the welding sequence used is the stepping stone method. The results of the study using ANOVA indicate that welding distortion increases with an increase in input heat, the repetition of welding sequences leads to greater distortion due to thermal stress, and the welding sequence and input heat have an influence of 80.4% in reducing distortion.","PeriodicalId":166128,"journal":{"name":"Jurnal POLIMESIN","volume":"12 1","pages":"0"},"PeriodicalIF":0.0000,"publicationDate":"2023-10-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Analysis of the effect of welding sequence and speed on the distortion of ASTM A36 joints by MIG method\",\"authors\":\"Dewin Purnama, Vika Rizkia, Vina Nanda Garjati\",\"doi\":\"10.30811/jpl.v21i5.4134\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"The welding process with the Metal Inert Gas (MIG) method often produces distortions that are detrimental to product quality, one of the factors that affect the characteristics of the welding results is heat input. The heat input provided in the welding process is influenced by arc current, arc voltage, and welding speed, besides that the welding sequence can also affect the distortion of thin plates due to welding on materials such as ASTM A36 plates. The welding process uses welding wire/electrode type AWS ER 70S-6 with a diameter of 1.0 mm, the welding parameters applied are: voltage of 22 Volts, current of 150 Amperes, DC + Current type (DCEP), the shielding gas used is 100% Argon with a flow rate of 15 liters per minute, horizontal welding position (1G), the amount of heat input is differentiated by changing the welding speed and the welding sequence used is the stepping stone method. The results of the study using ANOVA indicate that welding distortion increases with an increase in input heat, the repetition of welding sequences leads to greater distortion due to thermal stress, and the welding sequence and input heat have an influence of 80.4% in reducing distortion.\",\"PeriodicalId\":166128,\"journal\":{\"name\":\"Jurnal POLIMESIN\",\"volume\":\"12 1\",\"pages\":\"0\"},\"PeriodicalIF\":0.0000,\"publicationDate\":\"2023-10-30\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Jurnal POLIMESIN\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.30811/jpl.v21i5.4134\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"\",\"JCRName\":\"\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Jurnal POLIMESIN","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.30811/jpl.v21i5.4134","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
引用次数: 0
摘要
金属惰性气体(MIG)法焊接过程中经常产生对产品质量不利的变形,影响焊接结果特性的因素之一是热输入。焊接过程中提供的热量输入受电弧电流、电弧电压和焊接速度的影响,此外,焊接顺序也会影响薄板在ASTM A36板等材料上焊接而产生的变形。焊接工艺采用直径1.0 mm的焊丝/焊条型号为AWS ER 70S-6,焊接参数为:电压22伏,电流150安培,DC +电流型(DCEP),保护气体为100%氩气,流量15升/分钟,水平焊接位置(1G),通过改变焊接速度来区分输入热量,焊接顺序采用垫脚石法。方差分析结果表明,焊接变形随输入热量的增加而增加,焊接顺序的重复导致热应力导致更大的变形,焊接顺序和输入热量对减少变形的影响为80.4%。
Analysis of the effect of welding sequence and speed on the distortion of ASTM A36 joints by MIG method
The welding process with the Metal Inert Gas (MIG) method often produces distortions that are detrimental to product quality, one of the factors that affect the characteristics of the welding results is heat input. The heat input provided in the welding process is influenced by arc current, arc voltage, and welding speed, besides that the welding sequence can also affect the distortion of thin plates due to welding on materials such as ASTM A36 plates. The welding process uses welding wire/electrode type AWS ER 70S-6 with a diameter of 1.0 mm, the welding parameters applied are: voltage of 22 Volts, current of 150 Amperes, DC + Current type (DCEP), the shielding gas used is 100% Argon with a flow rate of 15 liters per minute, horizontal welding position (1G), the amount of heat input is differentiated by changing the welding speed and the welding sequence used is the stepping stone method. The results of the study using ANOVA indicate that welding distortion increases with an increase in input heat, the repetition of welding sequences leads to greater distortion due to thermal stress, and the welding sequence and input heat have an influence of 80.4% in reducing distortion.