使用涂层钻头钻削凡纳迪 4E 时的磨损、表面粗糙度和切屑形成情况调查

Salih KORUCU, Gürkan SOY, Gürcan SAMTAŞ
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引用次数: 0

摘要

Vanadis 4E是一种多用途粉末冶金工具钢,在当今市场上广泛使用,具有高耐磨性和优异的屈服性能。应用于材料的钻孔操作是机械加工行业中常用的操作之一。在钻孔作业中,使用涂覆或未涂覆的钻头,这可能因所用材料而异。采用镀锡高速钢钻头对钒4E型粉末冶金钢进行了钻孔作业。在研究中,钻头直径分别为5、8.5和10.5 mm,切削速度分别为22、23和24 m/min,进给量分别为0.10、0.12和0.14 mm/齿。利用田口L9正交阵列进行了9次实验。实验结束后,从孔中切割材料,并从孔的内表面测量粗糙度值。此外,还对孔周围的材料表面进行了硬度测量。实验结束后用光学显微镜观察了实验用钻头的磨损情况。每次实验后的地层也进行了检查。在第1次实验中,直径为5mm的钻头获得了最佳粗糙度值;在第6次实验中,直径为8.5 mm的钻头获得了最佳粗糙度值;在第7次实验中,直径为10.5 mm的钻头获得了最佳粗糙度值。当评估钻头的磨损时,观察到侧面和径向都发生了磨损。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Vanadis 4E’nin Kaplamalı Matkaplarla Delinmesinde; Aşınma, Yüzey Pürüzlülüğü ve Talaş Oluşumunun İncelenmesi
Vanadis 4E is a versatile powder metallurgical tool steel widely used in today's market with high wear resistance and excellent yield properties. Drilling operations applied to materials are one of the operations commonly used in the machining industry. In drilling operations, coated or uncoated drills are used, which may vary according to the material used. This study applied drilling operation to Vanadis 4E powder metallurgical steel with TiN-coated HSS drills. In the study, Drills with diameters of 5, 8.5, and 10.5 mm, cutting speeds of 22, 23, and 24 m/min, and feed rates of 0.10, 0.12, and 0.14 mm/tooth was used. Nine experiments were carried out using the Taguchi L9 orthogonal array. After the experiments, the material was cut from the holes, and the roughness values were measured from the inner surfaces of the holes. In addition, hardness measurements were made from the material surfaces around the holes. The wear conditions of the drills used in the experiments were examined with an optical microscope after the experiment. The formations after each experiment were also examined. The best roughness value was obtained with the 5 mm diameter drill in the 1st experiment, the best roughness value was obtained in the experiments carried out with the 8.5 mm diameter drill in the 6th experiment, and the best roughness value was obtained in the 7th experiment for the 10.5 mm diameter drill. When the wear in the drills was evaluated, it was observed that the side surface and radial wear occurred.
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