The Feature Resolution and Dimensional Control in Freeform Solidification of Alumina Systems by Stereolithography

Controlling the feature resolution and dimension of printed products using stereolithography requires a comprehensive understanding of compositional and printing variables. Balancing these variables adds more complexity to manufacturing near net shape products. In this study, the compositional variables examined include particle size and solid content using two resins, and printing variables include layer thickness and energy dose. Choosing the energy dose for curing depends on compositional variables and consequently affects the degree of scattering. The results shows that light scattering determines the changes in the feature resolution and lateral dimensions. The layer thickness only affects the feature resolution and not the lateral dimensions. The vertical dimension does not significantly change with the chosen variables. In this study, fine-tuning the variables is shown to produce parts with high precision and resolution. Both compositional and printing variables play a key role in achieving near net shape products.