{"title":"分析了提升器设计和球磨机转速对研磨性能、颗粒行为和接触力的影响","authors":"Ali Safa, Sahraoui Aissat","doi":"10.1051/meca/2023035","DOIUrl":null,"url":null,"abstract":"Ball mills are the foremost equipment used for grinding in the mineral processing sector. Lifters are placed on the internal walls of the mill and are designed to lift the grinding media (balls) to a higher position. In the calculation of energy consumption in ball mills, classical theories mainly consider factors like the charge fill level, lifter dimensions, the number of lifters, and the rotational speed of the mill. This research recognizes the significance of lifter geometry and proposes a new lifter design aimed at optimizing the energy consumption and efficiency of ball mills. Simulation results by discrete elements obtained in this study were validated using experimental results. By conducting this comparative analysis, the aims of the study was to examine the impact of the new lifter's geometry and rotational speed of the mill on torque, power draw, particles behavior, and contact forces. The findings indicate that when the pitch of the lifters is increased, there is a reduction of 3.30% in torque and power consumption. Additionally, this change leads to an increase in the number of cataracting particles and a 6 to 7% increase in contact forces compared to lifters with a straight shape.","PeriodicalId":49018,"journal":{"name":"Mechanics & Industry","volume":"132 1","pages":"0"},"PeriodicalIF":1.2000,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Analyzing the influence of lifter design and ball mill speed on grinding performance, particle behavior and contact forces\",\"authors\":\"Ali Safa, Sahraoui Aissat\",\"doi\":\"10.1051/meca/2023035\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Ball mills are the foremost equipment used for grinding in the mineral processing sector. Lifters are placed on the internal walls of the mill and are designed to lift the grinding media (balls) to a higher position. In the calculation of energy consumption in ball mills, classical theories mainly consider factors like the charge fill level, lifter dimensions, the number of lifters, and the rotational speed of the mill. This research recognizes the significance of lifter geometry and proposes a new lifter design aimed at optimizing the energy consumption and efficiency of ball mills. Simulation results by discrete elements obtained in this study were validated using experimental results. By conducting this comparative analysis, the aims of the study was to examine the impact of the new lifter's geometry and rotational speed of the mill on torque, power draw, particles behavior, and contact forces. The findings indicate that when the pitch of the lifters is increased, there is a reduction of 3.30% in torque and power consumption. Additionally, this change leads to an increase in the number of cataracting particles and a 6 to 7% increase in contact forces compared to lifters with a straight shape.\",\"PeriodicalId\":49018,\"journal\":{\"name\":\"Mechanics & Industry\",\"volume\":\"132 1\",\"pages\":\"0\"},\"PeriodicalIF\":1.2000,\"publicationDate\":\"2023-01-01\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Mechanics & Industry\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.1051/meca/2023035\",\"RegionNum\":4,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"ENGINEERING, MECHANICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Mechanics & Industry","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1051/meca/2023035","RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
Analyzing the influence of lifter design and ball mill speed on grinding performance, particle behavior and contact forces
Ball mills are the foremost equipment used for grinding in the mineral processing sector. Lifters are placed on the internal walls of the mill and are designed to lift the grinding media (balls) to a higher position. In the calculation of energy consumption in ball mills, classical theories mainly consider factors like the charge fill level, lifter dimensions, the number of lifters, and the rotational speed of the mill. This research recognizes the significance of lifter geometry and proposes a new lifter design aimed at optimizing the energy consumption and efficiency of ball mills. Simulation results by discrete elements obtained in this study were validated using experimental results. By conducting this comparative analysis, the aims of the study was to examine the impact of the new lifter's geometry and rotational speed of the mill on torque, power draw, particles behavior, and contact forces. The findings indicate that when the pitch of the lifters is increased, there is a reduction of 3.30% in torque and power consumption. Additionally, this change leads to an increase in the number of cataracting particles and a 6 to 7% increase in contact forces compared to lifters with a straight shape.
期刊介绍:
An International Journal on Mechanical Sciences and Engineering Applications
With papers from industry, Research and Development departments and academic institutions, this journal acts as an interface between research and industry, coordinating and disseminating scientific and technical mechanical research in relation to industrial activities.
Targeted readers are technicians, engineers, executives, researchers, and teachers who are working in industrial companies as managers or in Research and Development departments, technical centres, laboratories, universities, technical and engineering schools. The journal is an AFM (Association Française de Mécanique) publication.