具有基本加工要素变化的修理后车床产品的振动水平和几何质量的测量

Hendra Hendra, Admon Dani, Dedi Suryadi, Hernadewita Hernadewita
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引用次数: 0

摘要

加工参数是必须考虑的,其中加工参数与切削过程中发生的振动(颤振)有关。振动(颤振)会影响最终产品的几何质量。为此,有必要测试加工参数对振动水平和产品几何质量的影响。振动等级值和产品几何质量的测量在60rpm, 215rpm, 330rpm和1140rpm的变化下进行,切割深度的变化为0.5 mm, 1mm, 2mm和3mm。加工参数(主轴转速和切削深度)对切削过程振动的影响结果表明,在较低振动水平下得到最优值,即在主轴转速参数(n) 1140 rpm、切削深度(a) 1 mm的切削过程中产生的振动值为2.1 mm / s。而在最优切削过程中产生的振动水平值最高,即在主轴转速参数(n) 215转/分、切割深度(a) 3mm的切削过程中,产生的振动值为3.4 mm / s,从振动级测量结果可知,振动级值已超过允许公差极限。然而,对于加工参数对产品几何形状质量的影响,结果是在产品几何形状质量仍在允许公差范围内,即主轴旋转(n) 1140 rpm时获得的。对主轴转速(n) 60rpm、215rpm、330rpm时的产品几何质量测量结果,所得的产品几何质量结果超出了允许的公差范围。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
MEASUREMENT OF VIBRATION LEVELS AND GEOMETRIC QUALITY OF RECONDITIONED LATHE PRODUCTS WITH VARIATIONS IN BASIC MACHINING ELEMENTS
Machining parameters are something that must be considered, where machining parameters are related to vibrations (chatters) that occur during the cutting process. Vibration (chatter) can affect the quality of the geometry of the resulting product. To find out this, it is necessary to test the influence of machining parameters on the vibration level and quality of product geometry. Measurement of vibration level values and product geometry quality is carried out at variations of 60 rpm, 215 rpm, 330 rpm and 1140 rpm, with variations in cutting depth of 0.5 mm, 1 mm, 2 mm and 3 mm. The results of the cutting process with the influence of machining parameters (spindle rotation and cutting depth) on vibration, the most optimal value with a low vibration level is obtained, namely in the cutting process with spindle rotation parameters (n) 1140 rpm, and cutting depth (a) 1 mm produces a vibration value of 2.1 mm / s. However, for the most optimal cutting process, the highest vibration level value is produced, that is, in the cutting process with spindle rotation parameters (n) 215 rpm and cutting depth (a) 3 mm resulting in a vibration value of 3.4 mm / s. From the results of measuring the vibration level, it is obtained that the vibration level value has exceeded the permissible tolerance limit. However, for the influence of machining parameters on the quality of product geometry, results are obtained with the quality of product geometry that is still within the permissible tolerance limits, namely at spindle rotation (n) 1140 rpm. For the results of measuring the quality of product geometry at spindle rotation (n) 60 rpm, 215 rpm and 330 rpm, the quality results of product geometry obtained have exceeded the permissible tolerance limit.
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