使用复合材料修复轧制设备

A.O. Ishchenko, D.O. Rassokhin, O.V. Nosovska
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引用次数: 0

摘要

近年来,以环氧树脂、聚酯、聚氨酯、丙烯酸等为基料,富含细分散金属和其他填料的各种胶粘剂化合物的高分子材料在各个工业部门的设备维修中得到了广泛的应用。当应用于金属表面时,这些复合修复材料具有优异的粘合性能,并且结合其高强度和在短时间内从塑料状态过渡到固体状态而不收缩的能力,它们在解决修复问题方面提供了广泛的应用。一种使用复合材料恢复设备零件原始尺寸的技术已经开发出来,不再需要焊接和铣削。大量的工业试验表明,复合材料可以解决轧制生产中一系列严重的维修问题,特别是在重负荷的薄板轧机和轧机上修复设备磨损的接触面时。Pryazovskyi国立技术大学(乌克兰Mariupol)开发了一种应用复合材料的原始技术,该技术允许在其中一家冶金厂进行独特的维修操作,包括在磨损达7毫米的旧板上安装新的喷砂机外壳。当应用于金属表面时,这些复合修复材料具有优异的粘附性能,再加上它们的高强度和在短时间内从塑料状态过渡到固体状态而不收缩的能力,在解决修复问题方面提供了广泛的应用。此外,某些类型的机械损坏的情况,要么无法使用传统方法修复,要么需要大量的材料和时间投资来修复
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Restoration of rolled equipment using composite materials
In recent years, polymer materials with various adhesive compounds based on epoxy resins, polyesters, polyurethanes, polyacrylics, and others enriched with fine-dispersed metallic and other fillers have found wide application in various industrial sectors for equipment repair. These composite repair materials have excellent adhesive properties when applied to metal surfaces, and when combined with their high strength and the ability to transition from a plastic to a solid state without shrinkage in a short period of time, they provide a broad range of applications in solving repair problems. A technology for restoring the original dimensions of equipment parts using composite materials has been developed, eliminating the need for welding and milling. Numerous industrial tests have shown that composite materials allow solving a range of serious repair problems in rolling production, particularly on heavily loaded sheet rolling stands and blooming mills when restoring worn contact surfaces of this equipment. An original technology for the application of composite materials was developed at the Pryazovskyi State Technical University (Mariupol, Ukraine), which allowed for a unique repair operation at one of the metallurgical plants, involving the installation of a new blooming mill housing onto old worn plates with wear of up to 7 mm at certain points. These composite repair materials have excellent adhesion properties when applied to metal surfaces, which, in combination with their high strength and the ability to transition from a plastic to a solid state without shrinkage in a short period of time, provide a wide range of applications in solving repair problems. Additionally, there are cases of damage to certain types of machinery that are either impossible to repair using traditional methods or require significant material and time investments for restoration
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