用PT. XYZ的RCM实体维护方法规划机动车防护计划

Ahmad Rizal, Darmawan Yudhanegara, Pandena Kicky Basuki Putri
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引用次数: 0

摘要

PT XYZ是一家从事塑料包装制造的公司。在生产过程中,该公司习惯于连续生产,因此机器必须连续运行3班/天,这将降低发动机性能和发动机损坏。如果缺乏机器维护,这将导致频繁发生停机,阻碍了生产过程的进程,降低了生产能力。切割机(分切)停机时间为2022年1月- 2022年12月9810分钟。本研究采用以可靠性为中心的维修(RCM)方法,对分切机的维修保养设计提出改进建议。根据逻辑树分析图对分切机部件的损伤进行RCM分析,发现分切机部件的时间方向为制动辊、线位控制、分切机刀片和触压辊。经计算,该部件运行1.75个月或808.5小时后,放卷机部件的更换频率将减少58%,该部件运行1.5个月或693小时后,卷筒部件将减少50%,该部件运行2个月或924小时后,复卷机部件将减少66%。关键词:维修系统,以可靠性为中心的维修(RCM),总最小停机时间(TMD)
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Perencanaan Jadwal Perawatan Pencegahan Mesin Sliting Dengan Metode RCM (Realibility Centered Maintenance) Di PT. XYZ
PT XYZ is a company engaged in manufacturing plastic packaging. In the production process, the company is used to continuously produce so that the machines must continue to operate for 3 shifts/day which will decrease engine performance and engine damage. If the lack of machine maintenance, this will result in frequent occurrence downtime which impede the course of the production process and decreased production capacity. Downtime on cutting machine (Slitting) period January 2022 – December 2022 of 9810 minutes. This research was conducted to plan treatment using the method Realibility Centered Maintenance (RCM) which aims to make recommendations for improvements to the design of repair maintenance on slitting machines. From RCM analysis on slitting machine damage to machine components according to the diagram Logic Tree Analysis and found that component time directed that is Brake Roll, LPC (Line Position Control), Slitter blades, and Touch press roll. Based on the calculation of the frequency of replacement of the unwinder components will decrease by up to 58% after the component operates for 1.75 months or 808.5 hours, the roll cylinder component will decrease by 50% after the component operates for 1.5 months or 693 hours, and the rewinder component will decrease to 66% after the component has been operating for 2 months or 924 hours. Keywords: Maintenance system, Reliability Centered Maintenance (RCM), Total Minimum Downtime (TMD)
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