运营商管道完整性管理计划的合规监督:一种基于风险的安全文化评估方法

Bushra Waheed, Brodie Couch, G. Bhuyan, Hassan Iqbal, Eddie Lee
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摘要

完整性管理计划(IMP)是一个系统化的文件化计划,用于确保资产在整个生命周期内的完整性。为了确保安全可靠的运行,不列颠哥伦比亚省石油和天然气委员会(Commission)通过其法规要求其许可的管道运营商根据加拿大工业标准CSA Z662开发和实施管道完整性管理计划(imp)。审核过程、IMP审核年度(2011 - 2015)的整理结果和发现发表在IPC 2016-64161中[1]。自2016年以来,委员会加强了IMP合规性保证流程,并使用Deming的IMP组件计划-执行-检查-行动(PDCA)模型将其与管理系统方法保持一致,并纳入了涵盖管道系统从规划到废弃整个生命周期的生命周期方法。此外,委员会在优先审查哪些运营商时采用了多标准决策方法。该方法利用加权等级方法,并考虑了多个因素,如以前的IMP审计结果、管道长度和产品、类别位置、事件频率和资产年龄。通过与不列颠哥伦比亚大学(Okanagan)的合作,开发了一种创新的基于风险的审计工具-完整性管理计划审计和知识工具(IMPAKT),以帮助评估运营商在管理体系方法及其相关风险方面的IMP合规性。该工具使用失效模式效应分析(FMEA)技术对IMP性能进行三维分析,并允许委员会为每个IMP组件生成风险概况,以确定哪些组件是最关键的,需要立即关注。最终审计结果以风险优先级编号(RPN)的形式呈现,RPN是严重程度、发生情况和行动的乘积。一个有效的诚信管理程序需要强大的安全文化,因此,安全文化方面被纳入基于风险的审计工具,IMPAKT。这种基于风险的评估过程还允许委员会制定合规基准,以便对不同运营商的IMP结果进行比较,以持续改进绩效。本文介绍了委员会为IMP合规监督(审计)过程制定和实施的创新方法以及这些变化的含义。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Compliance Oversight of Operators’ Integrity Management Program for Pipelines: A Risk Based Evaluation Approach Incorporating Safety Culture
Integrity Management Program (IMP) is a systematic and documented program for assuring asset integrity throughout the full life cycle of an asset. To ensure safe and reliable operation, the British Columbia Oil and Gas Commission (Commission) has been requiring its licensed pipeline operators through its regulations to develop and implement pipeline integrity management programs (IMPs) in accordance with Canadian Industry Standard CSA Z662. The auditing process, the collated results and findings from the IMP audit years (2011–15) were published in IPC 2016-64161[1]. Since 2016, the Commission has enhanced its IMP compliance assurance process, and aligned it with the management system approach using Deming’s model of plan-do-check-act (PDCA) for IMP components and incorporated a lifecycle approach that spans the entire lifecycle of a pipeline system from planning to abandonment. In addition, the Commission has adopted a multi-criteria decision-making approach when prioritizing which operators to audit. This method utilizes weighted rank approach and takes into account multiple factors, such as, previous IMP audit results, pipeline length and product, class location, incident frequency, and asset age. Through collaborative efforts with the University of British Columbia (Okanagan), an innovative risk based audit tool — Integrity Management Program Audit and Knowledge Tool (IMPAKT) has been developed to help evaluate the compliance of operators’ IMP in terms of the management system approach and its associated risk. This tool conducts three-dimensional analysis of IMP performance using the failure mode effect analysis (FMEA) technique and allows the Commission to generate a risk profile for each IMP component to determine which components are most critical, requiring immediate attention. The final audit results are presented as a Risk Priority Number (RPN), which is a product of severity, occurrence and action. An effective integrity management program requires a strong safety culture, therefore, safety culture aspects are incorporated into the risk based auditing tool, IMPAKT. This risk based evaluation process also allows the Commission to develop a compliance benchmark to make comparison between different operators’ IMP results for continuous performance improvement. This paper presents the innovative approach developed and implemented by the Commission for the IMP compliance oversight (auditing) process and implication of such changes.
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