{"title":"印尼炼油厂原油和成品油储罐的风险检验","authors":"Try R. Sulistomo, A. Surjosatyo","doi":"10.21776/mechta.2023.004.01.10","DOIUrl":null,"url":null,"abstract":"A storage tank, which is used to store oil, is important and high-risk equipment that requires attention to its safety aspects. As a preventive measure, the government requires inspections of all storage tanks, either on a regular basis (every four years) or based on risk assessment. This safety study aims to create an inspection plan for the storage tanks at the oil refinery using the risk-based inspection (RBI) method. The RBI method in this study adopts API RP 581, Third Edition, 2016. Risk analysis is carried out in stages, including collecting technical data on the tanks, determining failure mechanisms, conducting risk analysis, and finally creating an inspection interval and method. Technical data was collected and studied for 29 storage tanks designed according to the API 650 standard. The determined failure mechanisms for the storage tank shell are atmospheric corrosion, general corrosion, and corrosion under insulation. The results of the risk analysis showed that all tanks have a medium risk, with 16 units in category 3C and 13 units in category 2C. The planned inspection methods are visual inspection, UT thickness or flaw thickness, and CUI, with most inspection intervals reaching 10 years. Based on this study, it is concluded that risk-based inspection (RBI) is more effective and efficient than the specific time interval inspection method (every 4 years).","PeriodicalId":159477,"journal":{"name":"International Journal of Mechanical Engineering Technologies and Applications","volume":"177 1","pages":"0"},"PeriodicalIF":0.0000,"publicationDate":"2023-01-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"RISK-BASED INSPECTION OF CRUDE AND REFINED OIL STORAGE TANK IN INDONESIA REFINERY PLANT\",\"authors\":\"Try R. Sulistomo, A. Surjosatyo\",\"doi\":\"10.21776/mechta.2023.004.01.10\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"A storage tank, which is used to store oil, is important and high-risk equipment that requires attention to its safety aspects. As a preventive measure, the government requires inspections of all storage tanks, either on a regular basis (every four years) or based on risk assessment. This safety study aims to create an inspection plan for the storage tanks at the oil refinery using the risk-based inspection (RBI) method. The RBI method in this study adopts API RP 581, Third Edition, 2016. Risk analysis is carried out in stages, including collecting technical data on the tanks, determining failure mechanisms, conducting risk analysis, and finally creating an inspection interval and method. Technical data was collected and studied for 29 storage tanks designed according to the API 650 standard. The determined failure mechanisms for the storage tank shell are atmospheric corrosion, general corrosion, and corrosion under insulation. The results of the risk analysis showed that all tanks have a medium risk, with 16 units in category 3C and 13 units in category 2C. The planned inspection methods are visual inspection, UT thickness or flaw thickness, and CUI, with most inspection intervals reaching 10 years. Based on this study, it is concluded that risk-based inspection (RBI) is more effective and efficient than the specific time interval inspection method (every 4 years).\",\"PeriodicalId\":159477,\"journal\":{\"name\":\"International Journal of Mechanical Engineering Technologies and Applications\",\"volume\":\"177 1\",\"pages\":\"0\"},\"PeriodicalIF\":0.0000,\"publicationDate\":\"2023-01-31\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"International Journal of Mechanical Engineering Technologies and Applications\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.21776/mechta.2023.004.01.10\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"\",\"JCRName\":\"\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Mechanical Engineering Technologies and Applications","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.21776/mechta.2023.004.01.10","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
引用次数: 0
摘要
储油罐是一种重要的高风险设备,用于储存石油,需要注意其安全性。作为预防措施,政府要求定期(每4年)或根据风险评估对所有储罐进行检查。本研究的目的是利用基于风险的检查(RBI)方法建立炼油厂储罐的检查计划。本研究的RBI方法采用API RP 581,第三版,2016。风险分析是分阶段进行的,包括收集储罐的技术数据,确定失效机理,进行风险分析,最后制定检查间隔和方法。对29个按API 650标准设计的储罐进行了技术数据收集和研究。确定了储罐壳体的失效机理为大气腐蚀、一般腐蚀和绝缘下腐蚀。风险分析结果显示,所有储罐的风险均为中等,其中16个储罐属于3C类,13个储罐属于2C类。计划的检测方法有目测、UT厚度或缺陷厚度、CUI,大多数检测间隔达到10年。基于本研究,得出基于风险的检查(RBI)比特定时间间隔检查(每4年一次)更有效和高效的结论。
RISK-BASED INSPECTION OF CRUDE AND REFINED OIL STORAGE TANK IN INDONESIA REFINERY PLANT
A storage tank, which is used to store oil, is important and high-risk equipment that requires attention to its safety aspects. As a preventive measure, the government requires inspections of all storage tanks, either on a regular basis (every four years) or based on risk assessment. This safety study aims to create an inspection plan for the storage tanks at the oil refinery using the risk-based inspection (RBI) method. The RBI method in this study adopts API RP 581, Third Edition, 2016. Risk analysis is carried out in stages, including collecting technical data on the tanks, determining failure mechanisms, conducting risk analysis, and finally creating an inspection interval and method. Technical data was collected and studied for 29 storage tanks designed according to the API 650 standard. The determined failure mechanisms for the storage tank shell are atmospheric corrosion, general corrosion, and corrosion under insulation. The results of the risk analysis showed that all tanks have a medium risk, with 16 units in category 3C and 13 units in category 2C. The planned inspection methods are visual inspection, UT thickness or flaw thickness, and CUI, with most inspection intervals reaching 10 years. Based on this study, it is concluded that risk-based inspection (RBI) is more effective and efficient than the specific time interval inspection method (every 4 years).