经典和新型模芯冷却通道冷却性能的数值研究

O. İpek, M. Kan
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引用次数: 0

摘要

在重力压铸过程中,通过合理的模具设计和可控的热管理系统获得的模具冷却过程是优化生产吞吐量和铸件质量的关键因素。金属铸造是增强经济实力和显示发展水平的最突出行业之一。该产业的增加值远远高于其生产成本。今天,经典的制造方法被用于成型。然而,目前基于lst的应用用于零件制造中的切割和从块中去除材料以及成形过程,其中这些应用有助于逐层熔化金属粉末。相比之下,在传统制造中可以使用多种方法的组合。该技术被广泛应用于各种零部件的生产和制造过程,包括植入物制造、医疗设备、航天器部件、卫星系统、飞机部件、微型喷气涡轮机、压缩机和发动机部件、燃气轮机设备和复杂几何形状的产品,以及需要精确设计零件和设备的产品。应用于经典制造方法的LST技术可以快速,轻松地生产甚至非常具有挑战性的产品,而生产过程通常需要很长时间。而且,随着这项技术的进一步发展,它将在未来产生更好的结果。实验研究证明了成型工艺对制件微观结构的影响。前人研究的新方法为选择性激光烧结(SLS)方法制备材料提供了最佳条件。在常规制造工艺的基础上对钢试样进行选择性激光熔化(SLM),使钢试样具有更高的抗拉强度。以往的研究对LST生产的零件的颗粒力学结构和力学性能进行了实验研究[1-7]。有一些研究努力改善表面质量。此外,研究人员还对金属铸造进行了试验,以提高铸造过程中模具表面的耐磨性
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Numerical investigation of Cooling Performance in Classic and New Cooling Channels of Mold Core
During gravity die casting, the mold cooling process obtained via proper die design and a controlled thermal management system are critical factors for optimizing production throughput and casting quality. Metal-casting is one of the most prominent sectors that strengthen the economy and show its development level. The added value produced by the industry is much higher than its production costs. Today, classical manufacturing methods are used for molding. However, current LST-based applications are used for cutting and removing material from a block in the manufacturing of parts as well as the forming process, wherein these applications help melt metal powder layer by layer. In contrast, a combination of multiple methods can be used in conventional manufacturing. This technology is employed in a wide range of industries for the production of various parts and components and for manufacturing processes including implant manufacturing, medical equipment, spacecraft parts, satellite systems, aircraft components, mini jet turbines, compressors and engine components, gas turbine equipment and complex geometry products in addition to the products that require precisely designed parts and devices. LST technology applied to classical manufacturing methods allows a rapid and easy production of even very challenging products, and the production processes that typically take a long time. Moreover, this technology will yield even better results in the future as it is developed further. Experimental studies have demonstrated how the microstructure of the manufactured parts is affected by the molding process. The new methods developed in previous studies have optimum conditions for the production of materials that are suitable for the selective laser sintering (SLS) method. The selective laser melting (SLM) method applied with conventional manufacturing injection on steel samples caused the samples to have higher tensile strength. Past studies have made an experimental investigation of the particle mechanical structure and mechanical properties of the parts produced by LST [1-7]. There are studies that made an effort to improve surface quality. Furthermore, researchers have carried out experiments on metal-casting to increase the wear resistance of mold surfaces during casting ABSTRACT
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