AISI-202不锈钢近干式加工切削温度的实验分析

J. Singh, Gurpreet Singh
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引用次数: 0

摘要

-在金属切削作业中,由于刀具工作界面的高摩擦产生刀具磨损,影响刀具寿命和产品质量。为了减少刀具工作界面的摩擦,使用各种润滑剂进行冷却和润滑。但工件的冷却和润滑取决于所使用的润滑剂的类型和润滑方法。不同的冷却和润滑方式有常规的全流量润滑、近干式加工、低温冷却和纳米颗粒与不同油混合冷却。但是,由于高生产率、高精度和高环境,当前场景的机械加工与几年前不同。因此,采用不影响环境和提高产品质量的工艺是当今机械加工的必然要求。正如已经提到的,任何技术的冷却和润滑能力取决于润滑剂的类型,但缺乏对冷却喷嘴到切割区域的距离,在车削操作时喷嘴的角度的研究。因此,喷嘴距离的变化对切割温度的影响。用植物油对A1S1- 202不锈钢进行了干式、泛式和近干式车削试验。用K-热电偶测量了温度。选择植物油是因为植物油对环境友好,不会像矿物油一样对健康产生危害。目前的研究表明,随着喷嘴距离和角度的变化,切削温度有较大的变化。在目前的研究中,NDM使切削温度降低了30 ~ 50%。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Experiment Analysis of Cutting Temperature in Near Dry Machining of Stainless Steel AISI-202
—The tool wear produced in metal cutting operations due to high friction at tool work interface, which affect the tool life, product quality. For reducing the friction at tool work inter- face the various lubricants are used for cooling and lubrication. But Cooling and lubrication of work piece is dependent upon type of lubricant and lubrication methods used. The different Cooling and lubrication are Conventional Flood lubrication, near dry machining, Cryogenic cooling and cooling by Nano particle mixed with different oils. But Machining in current scenario is different from few years ago, because of high productivity, accuracy and environment. So it is necessity of present day of machining to work with technology which would not affect the environment and give the better quality of products. As already been mentioned that the cooling and lubrication ability of any technique depends upon the type of lubricant but there is lack of study on the distance of cooling nozzle from the cutting zone, angle of nozzle during turning operation. So therefore the effect of varying the nozzle distance on cutting temperature. The experimentation has been conducted by turning of A1S1- 202 stainless steel with Dry, Flood and Near dry machining with vegetable based oil. The temperature has been measured by K- thermocouple. The vegetable oil has been selected because of its environmental friendly conduct and does not produce health endanger, like mineral oil at some stage in flood lubrication .The present investigations show that there is Considerable variation in cutting temperature when nozzle distance and angle is varied. NDM in present study has reduced the Cutting temperature by 30 to 50%.
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