可变刚度阻尼铣刀

S. Novikov, V. V. Malykhin, N. M. Gaidash
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引用次数: 0

摘要

研究目的。机械工程领域最重要的任务是通过合理使用设备来提高生产效率,提高劳动生产率,在保证所需质量的同时降低工艺操作的劳动强度。在手工生产中,只有刀具的工作动作是机械化的。工具的安装、调整和更换,以及对其状态的控制,由操作员或钳工进行。提高车削作业生产率的问题只有通过自动化辅助动作才能解决。减少非再生时间的几种现有方法之一是自动更换车刀中的非再生切削齿。然而,这种组装刀具的已知设计不允许实现所需的加工质量,因为在切割过程中产生的阻尼振动无效。切削过程中的加工精度在很大程度上取决于刀具的设计及其制造中使用的材料。这些材料在工具的构造中消散振动能量,从而减少振动并确保所需的精度。开发的目的和目标是通过设计解决方案来提高加工质量和刀具寿命,增加刀具的刚性,并显著减少车削过程中的振动。方法。使用高阻尼材料减少振动。采用高阻尼材料将刀具预制件与刀架隔振,提高了刀具的减振效率。所提出的具有自动更换切削齿的阻尼刀具可以使您达到提高加工质量,刀具寿命和增加更换刀片间隔时间的技术效果。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Damping Cutters with Variable Rigidity
Purpose of research. The most important task in the field of mechanical engineering is to increase production efficiency through the rational use of equipment, increase in labor productivity, and reduce the labor intensity of technological operations while ensuring the required quality. In manual production, only the working movements of the tool are mechanized. Installation, adjustment and replacement of the tool, as well as control over its condition, are carried out by the operator or the fitter. The solution to the problem of increasing the productivity of turning operations is possible only by automating auxiliary movements.One of several existing ways to reduce non-regrowth time is the automatic replacement of non-regrowth cutting inserts in turning tools. However, the known designs of such assembled cutters do not allow achieving the required quality of processing due to the ineffectiveness of damping vibrations arising during the cutting process. The machining accuracy during cutting largely depends on the design of the tool and the materials used in its manufacture. These materials in the construction of the tool dissipate vibration energy, thus reducing vibration and ensuring the required accuracy.The purpose and objectives of the development are to improve the quality of processing and tool life through design solutions that increase the rigidity of the cutters and significantly damping vibrations during turning. Methods. Use of high damping material to reduce vibration.Results. Increasing the efficiency of damping vibrations of the cutter due to vibration isolation of its prefabricated parts from the holder with a material with high damping.Conclusion. The proposed damping cutter with automatic change of the cutting insert allows you to achieve a technical result to improve the quality of processing, tool life and increase time between insert changes.
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