人工超声控制下确定平面缺陷等效尺寸和方向的误差分析

A. Kireev, M. Kireeva
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引用次数: 0

摘要

本文综述和分析了人工超声检测中利用回波脉冲法确定平面点缺陷对超声波输入面的倾斜角及其等效尺寸的缺陷识别方法。该方法最广泛地应用于塑性变形(锻造、冷热冲压、轧制)获得的零件的超声波控制。这是由于这类零件的缺陷主要是平面的。超声波缺陷识别方法基于使用组合换能器P131-2.5-0i18-VO-04,该换能器在一个外壳中包含两个压电换能器,其法向输入为纵向超声波,输入角为18º。本文提出了一种实现这种方法的数学装置。另外还提供了一个软件产品,它允许您在使用这种缺陷识别方法时自动计算。本文对该超声缺陷识别方法进行了实验研究,结果表明该方法误差小,效率高。确定平面点缺陷与超声波输入面倾斜角的相对误差平均值为1.525%。确定与超声波输入面成一定角度的平面点缺陷等效尺寸的相对误差平均值为1.192%。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
ANALYSIS OF THE ERRORS OF DETERMINING THE EQUIVALENT SIZE AND ORIENTATION OF A PLANE DEFECT UNDER MANUAL ULTRASONIC CONTROL
The article reviews and analyzes the method of defect identification for determining the angle of inclination of a planar point defect to the input surface of an ultrasonic wave and its equivalent size during manual ultrasonic testing by the echo-pulse method. The method is most widely used in ultrasonic control of parts obtained by plastic deformation (forging, hot and cold stamping, rolling). This is due to the fact that defects in such parts are predominantly planar in nature. The method of ultrasonic defect identification is based on the use of a combined transducer P131-2.5-0i18-VO-04 containing two piezoelectric transducers in one housing with a normal input of a longitudinal ultrasonic wave and an input angle of 18º. The article presents a mathematical apparatus for the implementation of this method. Also presented is a software product that allows you to automate calculations when using this method of defect identification. The article carried out experimental studies of this method of ultrasonic defect identification, which showed its low error and high efficiency. The average value of the relative error in determining the angle of inclination of a planar point defect to the input surface of an ultrasonic wave was 1.525 %. The average value of the relative error in determining the equivalent size of a planar point defect located at an angle to the ultrasonic wave input surface was 1.192 %.
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