ARDUINO采集系统测压元件的不确定度量化和校准

P. Souza, Thiago de Oliveira Santos, Kauã Ferreira de Almeida, Pedro Henrique Veiga Oliveira, Kenji Fabiano Ávila Okada, Éder Silva Costa
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引用次数: 0

摘要

在实验室和工业中,通常会发现进行质量或负载测量以验证生产标准化或监控实验的过程。然而,当采用数据采集系统等方法进行连续监测时,成本就变得很高,特别是在对精度和可靠性要求很高的情况下。为了克服这一困难,可以使用称重传感器,这是一种低成本的传感器,通过将应变计测量的杆的变形转换为可由Arduino™系统读取和解释的张力来工作。为了使该系统可靠地使用,有必要通过控制试验对测量不确定度进行评估,根据INMETRO认证的仪器对系统进行校准,并建立修正系统误差的模型。基于Arduino™采集系统的称重传感器质量测量不确定度计算公式完全基于GUM方法开发,所描述的过程可作为类似采集系统确定不确定度的参考。这种方法适用于工程的各个分支,例如制造过程的标准化和依赖静态负载测量的更复杂设备的构建,例如拉伸,压缩和弯曲试验机,或摩擦计。当使用最大负载为5kg的测压元件连接HX711模块和Arduino Uno时,发现测量系统的稳定性是主要限制,因为虽然系统的分辨率为0.01 g,但当样品在托盘中保存几分钟时,标准偏差接近0.5 g,刻度指示的绝对变化高达3g。然而,这些误差符合制造商规定的最大额定负载的0.1%的最大限制。该系统的主要优点是成本效益,因为该系统的总成本约为50雷亚尔。因此,所使用的策略为实验室或工业设备中的负载和质量数据的测量和记录配置了一个有趣的替代方案,其公差要求更少。此外,根据国际度量衡委员会的计量建议,将不确定度测量转化为计算程序,便于对测量精度和可靠性进行估计。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
QUANTIFICAÇÃO DE INCERTEZA E CALIBRAÇÃO DE CÉLULAS DE CARGA COM SISTEMA DE AQUISIÇÃO POR ARDUINO
: In laboratories and industries it is common to find processes that perform mass or load measurement to verify the standardization of production or to monitor experiments. However, when employing such methods as data acquisition systems for continuous monitoring, the cost becomes high, especially when high accuracy and reliability are required. In order to overcome this difficulty, load cells can be used, which are low-cost sensors that work by converting the deformation of a bar, measured by strain gages, into tension that can be read and interpreted by an Arduino™ system. For this system to be used reliably, it is necessary to evaluate the measurement uncertainties through controlled tests, making the system calibration based on instruments certified by INMETRO and developing models that correct the systematic errors. The equations for calculating uncertainty in mass measurements with a load cell and an Arduino™ based acquisition system were entirely developed based on the GUM method, and the procedures described serve as a reference for determining uncertainties for similar acquisition systems. This methodology is applicable in various branches of engineering such as in the standardization of manufacturing processes and construction of more complex equipment that relies on static load measurement, such as tensile, compression, and bending test machines, or in tribometers. When using a load cell with a maximum load of 5 kg connected to an HX711 module and Arduino Uno, it was found that the stability of the measurement system was the main limitation, because although the system has a resolution of 0.01 g, there were standard deviations close to 0.5 g and an absolute variation of the scale indication of up to 3 g when the sample was kept in the tray for several minutes. However, these errors are in accordance with the manufacturer's specified maximum limits of 0.1 % of the maximum rated load. The main advantage of the system was the cost benefit, since the system has a total cost of approximately R$50. Thus, the strategy used configures an interesting alternative for measurements and recording of load and mass data in laboratory or industrial devices whose tolerance requirements are more sparse. In addition, the uncertainty measurement was transformed into a computational routine, which allows easy estimation of the measurement precision and reliability, in accordance with the metrological recommendations of the International Committee on Weights and Measures.
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