某卡车发动机连杆锻接处的疲劳断裂

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引用次数: 0

摘要

一辆卡车发动机的连杆(由15B41钢锻造而成,并经过热处理,硬度达到29至35 HRC)在使用73,000公里(45,300英里)后出现故障。当连杆到达实验室进行测试时,连杆的一段工字钢侧壁,大约6.4厘米(2英寸)长不见了。分析(目视检查、100倍镍蚀刻显微照片、荧光磁粉测试和金相检查)支持了杆的疲劳失效的结论,其起源沿着lap,位于锻造表面以下约4.7 mm。氧化物的存在可能是造成缺陷的部分原因。建议包括在加工前通过荧光磁粉测试对锻件进行更好的检查。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Fatigue Fracture That Initiated at a Forging Lap in a Connecting Rod for a Truck Engine
A connecting rod (forged from 15B41 steel and heat treated to a hardness of 29 to 35 HRC) from a truck engine failed after 73,000 Km (45,300 mi) of service. A piece of the I-beam sidewall of the rod, about 6.4 cm (2 in.) long, was missing when the connecting rod arrived at a laboratory for testing. Analysis (visual inspection, 100x nital-etched micrograph, fluorescent magnetic-particle testing, and metallographic examination) supported the conclusion that the rod failed in fatigue with the origin along the lap and located approximately 4.7 mm below the forged surface. The presence of oxides may have been a partial cause for the defect. Recommendations included better inspection of the forgings by fluorescent magnetic-particle testing before machining.
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