在科威特首次成功应用CO2泡沫酸压裂技术,实现了科威特侏罗纪衰竭油藏增产策略的范式转变

D. Al-Muhanna, Zamzam Ahmed Abdul-Samad, Aliah Al-Qallaf, E. Fidan, Mansour Al-Awadhi, Y. Al-salali, Mohamed Abdel-Basset
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引用次数: 0

摘要

科威特石油公司(KOC)历史上第一个二氧化碳泡沫压裂新技术于2021年底完美实施。进行了三次治疗。在侏罗系深部枯竭致密碳酸盐岩储层中,Co2泡沫压裂在提高产能、增强返流、减少水耗和碳排放、实现早期生产、提高作业效率和节约成本等方面具有显著的附加价值。对于所有参与的多学科团队来说,增产作业都取得了巨大的成功,初步结果显示,与邻井相比,产量增加了50-70%以上。在衰竭储层中,酸压裂增产的主要挑战是需要延长地层清理时间,通过延长氮气举升时间将注入的流体回流,这增加了作业成本和干预作业。因此,高效泡沫压裂液对于辅助返排和从储层中回收泵送压裂液至关重要。为了应对这些挑战,将二氧化碳作为含能流体与常规压裂液一起以液态泵入。由于CO2的液体性质,可以在更低的摩擦损失下达到高泡沫效率(40 - 50%)。因此,它可以实现高速率和高泡沫效率的泵送压裂。CO2泡沫压裂的主要优点是,由于储存的压缩气体在液态CO2中膨胀,可以更好地清理裂缝,泡沫提供的液体漏失控制,最大限度地减少裂缝导电性损害,以及泵送时静水压力的增加,转化为注入过程中较低的地面压力。选定的试验井位于北科威特侏罗系气田深部致密碳酸盐岩气藏枯竭区。酸压裂作业需要从2021年第一季度开始严密规划。由于COVID-19大流行的限制,后勤问题、缺乏基础设施和二氧化碳资源等多方面运营面临许多挑战。这些挑战都是通过技术和运营团队的整合来解决的,以弥合知识差距,并确保安全执行作业。与邻井相比,该试验井的净产量增量估计为50-70%,并改善了返排和地层清理,减少了油井干预。由此节省的时间和成本,以及增加的油井产能和更好的作业效率,证实了泡沫酸压裂方法的高度应用前景。另外两口CO2泡沫酸压裂井也取得了良好的效果。本文将展示CO2泡沫压裂在枯竭油藏中的应用价值和KOC首次应用后的经验,以及在KOC不同领域扩大CO2泡沫压裂应用的计划。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
First Ever in Kuwait, Successful Application of CO2 Foam Acid Fracturing Enables Paradigm Shift in Stimulation Strategy of Kuwait Jurassic Depleted Reservoirs
The first ever CO2 foam fracturing new technology in Kuwait Oil Company (KOC) history was executed flawlessly in late 2021. Three treatments were executed. Co2 Foam Fracturing proved its significant added value of improving productivity in deep depleted tight carbonate Jurassic reservoirs, enhance flow back, reduce water consumption and carbon emission, and enable early production plus improving operation efficiency and cost saving. The stimulation operation has proven to be a huge success for all multidisciplinary teams involved as preliminary results showed over 50-70% production increase compared to offset wells. The main challenges of acid fracturing stimulation in depleted reservoirs are the need for extended formation cleanup to flow back the injected fluids via prolonging Nitrogen lift that add higher operational costs and intervention operations. Therefore, energetic high foam efficiency frac fluid becomes essential to assist flowback and retrieve pumped frac fluids from reservoir. To tackle these challenges, Carbon Dioxide CO2 is pumped in liquid phase as energetic fluid together with normal frac fluids. Due to CO2 liquid nature, high foam efficiency can be reached (40 – 50%) at much lower friction losses. So, it enables achieving pumping frac at high rates and high foam efficiency. The main benefits of CO2 Foam frac are better fracture cleanup due to expansion of the stored compressed gas in the liquid CO2, fluid loss control that is provided by foam, minimized fracture conductivity damage, and the increase in hydrostatic pressure while pumping that translates to lower surface pressures during injection. The selected pilot well is in depleted deep tight carbonate reservoir area of North Kuwait Jurassic gas fields. The executed acid fracturing operation required close planning starting from Q1-2021. Many challenges faced from logistical issues, lack of infrastructure and CO2 resources for the multi-faceted operation due to COVID-19 pandemic limitations. These challenges were tackled ahead with the integration of technical and operations teams to bridge the knowledge gap and to enable executing the operation safely. The pilot well's net incremental production gain is estimated at 50-70% compared to offset wells, with improved flowback and formation cleanup with less well intervention. The resulting time and cost savings as well as the incremental well productivity and better operation efficiency confirmed high perspectives for the implemented foam acid fracturing approach. Another two CO2 Foam acid fracturing wells were executed with good results too. This paper will demonstrate the value of CO2 foam fracturing in depleted reservoir and KOC experience post first application and its plans to expand CO2 Foam Fracturing application across KOC different fields.
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