Use of Waste Foundry Sand (WFS) as Filler in Hot-Mixed Asphalt Concrete

The environmental issue has become a topic of relevant discussion in modern society, given the current awareness that construction inputs are finite, and a large amount of waste can be reused as a building material in engineering works. The products used in foundry industry can be non ferrous and ferrous and the residue produced by this last one is not potentially hazardous to human health. The waste foundry sand (WFS) fits this reuse and can be employed in asphalt mixtures, in partial or complete replacement of the conventional filler, i.e. Portland cement (PC). In this sense, this work analyses five asphalt mixtures, one using 100% CP (reference mixture) as filler, and the other four using WFS in proportions of 25-100%, every 25% of the total amount, in 5% (in mass) of the maximum replacement. The mixtures were physically and mechanically characterised according to the Marshall methodology and subsequently submitted to the tests of static indirect tensile strength (static ITS), resilient modulus (RM), repeated-load indirect fatigue (fatigue life) and unconfined static creep. The results of the tests showed that all mixtures with WFS residue presented physical and mechanical parameters within Brazilian standards following the Marshall methodology.