A. Sanin, Igor Mamchur, S. Mamchur
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摘要

扩散焊是连接异种材料的理想方法。这种方法是特别有效的,如果你应该得到一个强大的整体连接没有形成一个粗糙的焊接或焊点接缝。如果不可能使用标准紧固件,则使用它。这种焊接的主要适用范围是高技术领域——航空、航天和其他重型工程。所有这些优点使该工艺在一定条件下不可或缺,并将其归类为高科技工艺。本文研究了不同金属镍铌的化合物。由于这些金属之间会形成许多金属间化合物,因此选择了真空扩散焊接技术。这种方法允许您连接材料而不会因组件的相互扩散而熔化。焊接参数影响扩散区的相形成。为了研究相组成,提出了显微组织、x射线显微分析和镍铌状态图的方法。在研究镍铌体系的可焊性时,将样品制成边长为10mm的立方体,夹在芯棒中并填充Wood合金。样品没有经过消化,因为在抛光过程中,由于相的硬度不同,结构变成了热抛光。所提出的方案使详细研究扩散区各层的相组成、尺寸及其对焊接参数的依赖成为可能。根据定量x射线显微分析的结果,我们没有得到关于扩散层的相组成和范围的准确数据。定性的x射线光谱微分析是通过电子探针连续扫描扩散区进行的,可以固定浓度曲线上的相位反射并确定扩散层的程度。为了更直观地表示相的排列,考虑了含浓度曲线的组合镍铌图。所进行的研究使获得具有机械性能的高质量接头成为可能,从而确保在操作条件下的可靠性。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Дослідження фазоутворення після дифузійного зварювання у вакуумі з’єднання нікель-ніобій
Diffusion welding is the ideal solution for joining dissimilar materials. This method is particularly effective if you should get a strong monolithic joint without the formation of a rough weld or solder seam. It is used if it is impossible to use standard fasteners. The main scope of this type of welding is the area of high technologies - aviation, space and other types of heavy engineering. All the advantages make the process indispensable under certain conditions and classify it as a high-tech type. This paper considers compounds of dissimilar metals nickel-niobium. In connection with the formation of many intermetallic compounds between these metals, the technology of diffusion welding in a vacuum was chosen. This method allows you to connect materials without melting due to the mutual diffusion of the components. The welding parameters affect the phase formation of the diffusion zone. To study the phase composition, a method of microstructural, X-ray microanalysis, as well as a state diagram of nickel-niobium, is proposed. When studying the weldability of the nickel-niobium system, samples were made in the form of a cube with a side of 10 mm, which was clamped in a mandrel and filled with Wood's alloy. The samples were not subjected to digestion, since during the polishing process, due to the different hardness of the phases, the structure turned out to be thermal polishing. The proposed scheme made it possible to study in detail the phase composition of individual layers of the diffusion zone, their dimensions and dependence on welding parameters. According to the results of quantitative X-ray microanalysis, we did not obtain accurate data on the phase composition and extent of diffuse layers. Qualitative X-ray spectral microanalysis, which was carried out by continuous scanning with an electron probe through the diffuse zone, made it possible to fix the phase reflections on the concentration curves and to determine the extent of the diffusion layers. For a more visual representation of the arrangement of the phases, a combined nickel-niobium diagram with a concentration curve is considered. The studies carried out made it possible to obtain a high-quality joint with mechanical properties that ensure reliability under operating conditions.
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