烟丝储藏柜连续稳定进料系统的设计

Shaolong Han, Jianlin Zhang, Yalin Wu, Zhao Liu, Songjin Zheng
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引用次数: 0

摘要

为解决传统烟丝储藏柜进料过程连续性差、流量不稳定、自动化程度低等问题,本文提出了一种基于前馈和反馈控制方式的连续稳定进料系统,该系统由定量装置、烟丝料传感器、容积流量传感器、控制器、变频器、底带电机等组成。通过流量扰动判断算法,预测储柜内高低烟丝的储存情况,及时采取有效的前馈控制策略,控制储柜底带的变频,从而大大降低储柜内高低烟丝对进料流量稳定性的影响;通过对烟丝料传感器与容积流量传感器检测信号的对比分析,控制器及时采取有效的反馈控制策略,控制底部皮带电机和其他皮带电机的变频,使储物柜的进料流量趋于与设定的流量值一致。前馈与反馈控制系统相互协调、相辅相成,有效提高了烟丝供应流程的稳定性、连续性和自动化水平。生产数据表明,CPK(Process capability index)均值提高了14.88,极差均值下降了96.91%,标准差均值下降了97.14%。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Design of a continuous and stable feeding system for cut tobacco storage cabinet
In order to solve the problems of poor continuity, unstable flow and low automation in the feeding process of traditional cut tobacco storage cabinets, a continuous and stable feeding system based on feed-forward and feed-back control mode is proposed in this paper, the system is composed of quantitative device, cut tobacco stock sensor, volume flow sensor, controller, frequency converter, bottom belt motor, etc. Through the flow disturbance judgment algorithm, the storage of high and low cut tobacco levels in the storage cabinet can be predicted, and effective feed-forward control strategy can be adopted in time to control the frequency conversion of the bottom belt of the storage cabinet, so as to greatly reduce the impact of high and low cut tobacco levels in the storage cabinet on the stability of feed flow; Through the comparative analysis of the detection signals of the cut tobacco stock sensor and the volume flow sensor, the controller timely adopts an effective feed-back control strategy to control the frequency conversion of the bottom belt motor and other belt motors, so that the feeding flow of the storage cabinet tends to be consistent with the set flow value. The feed-forward and feed-back control system works in coordination and complements each other, it effectively improves the stability, continuity and automation level of the cut tobacco supply flow. The production data shows that the average value of CPK(Process capability index) has increased by 14.88, the average value of range has decreased by 96.91%, and the average value of standard deviation has decreased by 97.14%.
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