基于工业机器人的车轮抛光技术研究

Yongsheng Yao, Qixin Li, Le Shen, Jiao-teng Ding, ZHEN YA Ma, XueWu Fan
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摘要

本文以工业机器人为运动载体,采用自主研发的柔性轮式刀具作为抛光工具,实现了低成本、高效率、高精度的光学加工。首先推导了工件坐标与道路点坐标的映射公式,得到了机器人编程所需的位置和姿态数据;其次,设计了一种新型轮式抛光工具,通过气动浮动结构控制抛光压力,保证去除功能的稳定性。最后,利用该工艺加工了φ345mm的离轴抛物面。经过3次加工10小时后,表面误差从PV-2.111λ、RMS-0.249λ收敛到PV-0.119λ、RMS-0.01λ。PV和RMS分别收敛94%和96%。这证明了该技术具有高效率、高精度的优点,有望在精密光学加工领域得到广泛应用。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Investigation of wheel polishing technology based on industrial robot
In this paper, industrial robot is used as motion carrier and self-developed flexible wheel tool is used as polishing tool to realize low-cost, high-efficiency, and high-precision optical processing. Firstly, the mapping formula between the workpiece coordinates and the road point coordinates is deduced, and the position and posture data required for robot programming are obtained. Secondly, a new type of wheel polishing tool is designed, which controls the polishing pressure through a pneumatic floating structure to ensure the stability of the removal function. Finally, an off-axis paraboloid of φ345mm was processed using this technology. After three times of processing for 10 hours, the surface error converged from PV-2.111λ, RMS-0.249λ to PV-0.119λ, RMS-0.01λ. PV and RMS converged by 94% and 96%, respectively. This proves that the technology has the advantages of high efficiency and high precision, and is expected to be widely used in the field of precision optical processing.
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