螺栓压紧力在线监测装置

Peng Mingzhong, Jin Weiliang, Jin Ying, Lin Zheng, Shin Ge, Li Qing
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引用次数: 2

摘要

针对工程中螺栓连接松动的问题,设计了一种基于压电效应的螺栓拧紧力在线监测装置。该装置采用两块压电陶瓷作为传感器的核心,一块作为产生超声波的主动芯片,另一块作为接收芯片接收超声波输出电信号。该设备对内置电路板上接收芯片输出的与连接状态相关的电信号进行分析,然后将分析后能够代表螺栓连接状态的数据以无线方式发送给远程接收器,并对超过阈值的数据在接收端发出报警。此外,该设备可以在工作模式和睡眠模式之间自动切换,大大降低了功耗,并且可以在太阳能供电系统下长时间工作,无需频繁更换电池。实验结果表明,该装置能够对螺栓的当前连接状态进行评估,并能长期稳定工作。在螺栓连接状态监测领域具有良好的应用前景。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
On line monitoring device of bolt pressing force
Aiming at the problem of loose bolt connection in engineering, an on-line monitoring device of bolt tightening force based on piezoelectric effect is designed. The device uses two piezoelectric ceramics as the core of the sensor, one as the active chip to generate ultrasonic wave, and the other as the receiving chip to receive the ultrasonic output electrical signal. The device analyzes the electrical signal related to the connection state output from the receiving chip on the built-in circuit board, and then sends the data which can represent the bolt connection state after analysis to the remote receiver in a wireless way, and gives an alarm at the receiving end for the data exceeding the threshold value. In addition, the device can automatically switch between working mode and sleep mode, greatly reducing power consumption, and can work for a long time with solar power supply system, without frequent battery replacement. The experimental results show that the device can evaluate the current connection state of bolts and work stably for a long time. It has a good prospect in the field of bolt connection condition monitoring.
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