在与圆盘冲击器边缘动态接触相互作用条件下,饲料颗粒破坏过程的能量强度

I. Kupchuk, J. Poberezhets, R. Kravets, Petro Lavreniuk
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引用次数: 0

摘要

在饲料工业原料中,粉碎是生产周期中不可缺少的一部分。然而,这一过程的特点是显著的能源消耗-从每吨成品3到100千瓦*小时,只有一部分直接用于研磨。因此,这项科学研究旨在最大限度地减少技术机器-破碎机对能源的消耗,提高整个过程的能源效率是一个迫切的问题。系统分析是研究复杂对象的一种强大的现代研究方法,它使现有机器现代化并设计新的机器,而无需进行大量昂贵的物理实验。不幸的是,这种方法尚未广泛应用于研究和设计用于加工农产品的新机器,因为没有发展和证实的工程理论来描述加工材料在工艺机器工作空间中的行为。在含水率指标高于基材水平的情况下磨削晶粒,冲击磨削方法的效率较低,这是由材料塑性的增加和边际变形值的增加决定的,这可能导致晶粒走向破坏。当结合切割和锤击的方法时,这个问题的部分解决是可能的,这已经形成了在文尼察国立农业大学科学实验室实施的技术解决方案的基础,在那里已经开发了设计并对振动破碎机进行了实验验证。进一步提高磨粒工艺操作的能量效率,需要对磨粒工艺过程的动力学进行理论研究,确定破坏所需的最小能量。本文论述了固体力学规律和流变学方法在分散体系研究中的应用,以解析和图解的形式给出了玉米籽粒在冲击切割载荷作用下的绝对变形值和破坏过程中所做的功。此外,研究结果有助于我们建立材料发生的塑性和弹性绝对变形的边缘值,这是理论证实磨削规律的先决条件。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
ENERGY INTENSITY OF THE PROCESS OF DESTRUCTION OF FEED GRAIN IN CONDITIONS OF DYNAMIC CONTACT INTERACTION WITH THE EDGE OF THE DISC IMPACTOR
In the feed industry raw material, grinding is an integral part of the production cycle. However, this process is characterized by significant energy consumption – from 3 to 100 kW * hour per ton of finished goods, and only a part of it is directly spent on grinding. Therefore, this scientific research is aimed at minimizing the consumption of energy resources by technological machines – crushers and improving the energy efficiency of the process in general is an urgent issue. A powerful modern research method of studying complex objects is system analysis, which enables to modernize existing machines and design new ones without conducting a large number of expensive physical experiments. Unfortunately, this method is not yet widely used in the research and design of new machines for processing agricultural products, since there are no developed and substantiated engineering theories describing the behaviour of the processed material in the workspace of the technological machine. Grinding grain with a moisture content indicator at the level higher than the base condition, there is a low efficiency of the method of impact grinding, that is determined by the increased plasticity of the material and an increase in the value of the marginal deformation, which can lead the grain towards destruction. A partial solution of this problem is possible when combining the method of cutting and hammering, which has formed the basis of a technical solution implemented in the scientific laboratory of Vinnytsia National Agrarian University, where the design has been developed and experimental verification of the vibrating crusher have been carried out. Further improvement of the energy efficiency of the technological operation of grain grinding requires theoretical researches of the dynamics of the process, and determining the minimum amount of energy required for destruction. The article deals with the laws of solid mechanics and the use of rheological methods in researching disperse systems, it presents the values of absolute deformation and the work that is carried out during the destruction of maize grain under the influence of applied impact-cutting load in analytical and graphic form. Moreover, the results of this research help us to establish the marginal values of plastic and elastic absolute deformations occurring in the material, which is a prerequisite for the theoretical substantiation of the grinding law.
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