基于脉冲涡流检测的探伤方法优化设计

Xianwei Wu, Yifan Chen, Jialing Huang, Xue Li, Chenke Yin, Yang Hong, Xin-tao Dai, Zhenghua Xu
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引用次数: 0

摘要

涡流检测技术广泛应用于交通安全领域,不同的励磁源会影响单个检测结果的信息量和检测结果。根据含有多次谐波的方波的特点,采用脉冲涡流检测,在分析脉冲涡流检测工作原理的基础上,以60 kg/m的工字钢轨为对象,利用ANSYS建立模型。仿真比较了相同损伤深度下传统涡流检测与脉冲涡流检测的优缺点,分析了脉冲激励占空比对检测灵敏度的影响,并采用曲线拟合的方法对激励源占空比进行优化设计。结果表明:1)与传统涡流检测相比,脉冲涡流检测磁感应线覆盖面积更大,轨损附近下沉深度更深,单次检测信息量更丰富;2)激励占空比对缺陷检测灵敏度的影响与损伤深度有关;3)占空比为20%时检测灵敏度最佳,此时接收线圈的峰值电压为1.72V。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Optimized design of flaw detection method based on pulsed eddy current testing
Eddy current testing technology is widely used in traffic safety, and different excitation sources will affect the amount of information and test results of a single test result. According to the characteristics of square waves containing multiple harmonics, using pulse eddy current detection, based on the analysis of the working principle of pulsed eddy current detection, the 60 kg/m I-shaped rail is used as the object, and the model is established using ANSYS. The simulation compares the advantages and disadvantages of traditional eddy current testing and pulsed eddy current testing at the same damage depth, analyzes the effect of pulse excitation duty cycle on detection sensitivity, and uses curve fitting to optimize the design of the excitation source duty cycle. The results show that: 1) Compared with traditional eddy current testing, pulsed eddy current testing has a larger magnetic induction line coverage area and deeper sinking depth near the rail damage, so the information amount of a single detection is more abundant; 2) The impact of the excitation duty cycle on the sensitivity of defect detection is related to the depth of damage; 3) The detection sensitivity is optimal when the duty cycle is 20%, and the peak voltage of the receiving coil is 1.72V at this time.
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