切削参数对不同材料干式车削表面质量的影响

Z. Mohsein, Ahmed Abdulwahhab, D. Noori
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引用次数: 0

摘要

在机械加工中,表面粗糙度(Ra)是衡量产品质量的重要指标。这是由切割设置决定的。所处理的参数有进给(F)(0.72、0.88、0.96、1.12 mm/min)、切割深度(DOC) (0.5mm)和主轴转速(N)(545、710、1000、1400转/分)。本研究采用三种黑色金属,低碳钢St 3,中碳钢St 45,高碳钢Y8。根据数据,低碳钢获得最佳表面粗糙度的最佳操作条件为1.119µm。从产品的St 3是通过采用以下切割设置的刀具(进给量0.72 = mm/rev), (DOC= 0.5mm),(机器速度=1400 rpm)。但是当使用切削变量(进给量1.12 = mm/rev), (DOC = 0.5mm)和(机器速度= 545 rpm)用于高碳钢Y8时,给出的最高表面粗糙度为4.999µm。实验结果表明,车削零件的表面粗糙度受切削设置和机床设备的影响很大。研究结果表明,主轴转速的增加降低了车削零件的Ra,而进给量的增加则增加了表面粗糙度。通过这种方法获得的价值将有利于其他研究人员在刀具振动、切削力等方面的未来工作。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Influence of Cutting Parameter on Scarface Quality in Dry Turning of Different Materials
In machining operations, surface roughness (Ra) is an essential measure of product quality. It is determined by the cutting settings. The parameters that have been worked on are the Feed (F) (0.72, 0.88, 0.96, 1.12 mm/min), depth of cut (DOC) (0.5mm), and spindle speed (N) (545, 710, 1000, 1400 r.p.m). Three types of ferrous metals were employed in this study low-carbon steel St 3, medium-carbon steel St 45, and high-carbon steel Y8. According to the data, the optimal operating condition for obtaining the best surface roughness is 1.119 µm for low-carbon steel. St 3 from the product is by employing the following cutting settings for the cutter (feed 0.72 = mm/rev), (DOC= 0.5mm), and (machine speed =1400 rpm). But when using the cutting variables (feed 1.12 = mm/rev), (DOC = 0.5mm), and (machine speed = 545 rpm) for high-carbon steel Y8, gives the highest surface roughness is 4.999 µm . The experimental findings indicate that the surface roughness of turned components is considerably affected by cutting settings and machine equipment. According to the results of this study, increasing spindle speed lowered the Ra of the turned components, but rising feed increased the surface roughness. The value acquired by this approach will benefit other researchers for future work on tool vibrations, cutting forces, and so on.
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