基于电动拧紧机的螺栓拧紧控制方法研究

Jing Zhao, Xijia Tao, Xuebo Luan, Lei Hou, Wenchao Ji, Wen Wang
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引用次数: 1

摘要

随着制造业自动化的快速发展,传统的螺栓紧固方法已难以适应现代工业对产品装配的快速、高质量要求。甚至电动拧紧也提出了更高的要求,特别是对螺栓拧紧后轴向力控制要求较高的产品。因此,控制螺栓的拧紧过程和结果就显得尤为重要。通过实验对三种拧紧方法进行了比较,选择扭矩-角度两次拧紧方法为最佳拧紧方法,该方法在24小时后轴力衰减最小,离散率最小。针对旋紧后轴力控制的难题,提出了一套利用电动旋紧机进行自动控制的方法。该方法可以在工件变化的情况下准确地控制拧紧位置。同时,通过监测拧紧角与扭矩的相对关系,可以有效地控制拧紧过程,从而有效地保证现代制造业对螺栓拧紧轴力的要求。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Research on Bolt Tightening Control Method Based on Electric Tightening Machine
With the rapid development of manufacturing automation, traditional bolt tightening methods are difficult to adapt to the fast and high quality requirements of modern industry for product assembly. Even electric tightening has been put forward higher requirements, especially for those products that require high axis force control after bolt tightening. Therefore, it is particularly important to control the bolt tightening process and results. In this paper, three tightening methods are compared by experiments, and the torque-angle twice tightening method is chosen as the best one, which has the least attenuation and the minimum discrete rate of the axis force after 24 hours. Aiming at the difficult problem of how to control the axis force after tightening, a set of automatic control method using electric tightening machine is put forward. This method can accurately control the tightening position even if the workpiece with variable. At the same time, it can control the tightening process effectively by monitoring the relative relationship between tightening angle and Torque, in order to effectively ensure the modern manufacturing industry on Bolt Tightening axis force requirements.
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