用于阀门磨损保护的具有成本效益的uhvof喷涂涂层

K. Bobzin, H. Heinemann, E. Burbaum, M. Schulz
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引用次数: 0

摘要

热喷涂WC/CoCr涂层是阀门行业中最成熟的涂层。然而,由于高耐磨性和喷涂表面粗糙度,表面后处理成本非常高。近网状细粉末涂料有可能有效地降低成本。由于粉末的高比表面积与体积比,在喷涂过程中可能发生不希望的相变。为了避免这种相变,本研究采用了新型热喷涂工艺UHVOF (Ultra-HVOF)。对工艺参数对显微硬度、孔隙率、喷涂表面粗糙度、相组成和耐磨性的影响进行了广泛的参数研究。在适当的工艺参数下,可以获得近网状和几乎无孔的涂层。与传统的HVOF喷涂WC/CoCr涂层相比,在F = 15 n的负载下,在Al2O3的销盘测试中,磨损减少了三分之一。由于无孔且高度耐磨的涂层,可以使用更薄的涂层来防止阀门的腐蚀和磨损。此外,仅通过抛光即可达到所需的近净形涂层表面质量。因此,新型UHVOF涂层代表了传统阀门涂层的一种经济高效的替代方案。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Cost-Effective UHVOF-Sprayed Coatings for the Wear Protection of Valves
Thermally sprayed WC/CoCr coatings are the most established coatings in the valve industry. However, due to the high wear resistance and as-sprayed surface roughness, the surface post processing costs are very high. Near-net-shaped fine powder coatings have the possibility to reduce the costs effectively. Due to the high specific surface to volume ratio of the powders, undesired phase transformations can occur during the spraying process. To avoid such phase transformations, the novel thermal spraying process Ultra-HVOF (UHVOF) is used in this study. An extensive parameter study is carried out on the influences of the process parameters on microhardness, porosity, as-sprayed surface roughness, phase composition and wear resistance. With suitable process parameters, near-netshaped and almost pore-free coatings can be applied. Compared to a conventional HVOF sprayed WC/CoCr coating, a wear reduction by a factor of three can be achieved in a pin-on-disktest against Al2O3 at a load of F = 15 N. Due to the pore-free and highly wear-resistant coatings, significantly thinner coatings can be used for the protection against corrosion and wear in valves. In addition, the required surface quality of the near-net-shape coatings can be achieved by polishing only. Thus, the novel UHVOF coatings represent a cost-effective alternative to conventionally used valve coatings.
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