Early Fatigue Damage Evaluation of Nonlinear Guided Wave Imaging in Hyperelastic Materials

Nonlinear ultrasonic guided waves have superior sensitivity of the early fatigue damage. This paper investigates the analysis of the second harmonics of Lamb waves in a free boundary aluminum plate, and the internal resonance conditions between the Lamb wave primary modes and the second harmonics. The Murnaghan’s model is implemented in a finite element (FE) analysis to describe the hyperelastic constitutive relation for nonlinear acoustic modeling. The second harmonics of s0 mode are actuated by a 60kHz Hanning-windowed tone burst. A guided wave signal processing platform is developed for tomographic imaging. The different stages of fatigue are reflected by the changes of third-order elastic constants (TOECs) in Murnaghan’s model. The reconstructed damage locations match well with the actual ones cross different degrees and depths of fatigue.