综合钻机管理平台

Flavio Ferrari, D. Fenaroli, J. Michelez, Jacopo Magni
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引用次数: 0

摘要

目标/范围:综合钻机管理系统提供了一个全面的数字平台来管理、分析和显示来自不同来源的钻井数据(钻机传感器、报告、设备描述、发动机数据等)。这种集成实现了几个目标,如增强分析能力、自动化报告、支持作业性能和钻机管理。方法、程序、流程:系统由5个模块组成,其中2个模块直接在钻机上操作,2个模块收集所有钻机的数据。报告模块收集全套日常报告,如DDR、HSE报告和BHA装配等,该模块还提供计划和实现活动之间的联系,以支持维护和后勤。多井/钻机性能模块,显示所有钻机的基准分析,按操作类型和设备,给出技术限制的统计指示,以减少无形的时间损失或温室气体排放。实时操作监控模块,通过强大的分析和深刻的性能kpi支持正在进行的活动。该模块还通过分析钻机传感器数据来识别钻机的主要状态,从而支持报告。预测模块,使用预测算法,通过机器学习方法预测和避免井筒问题。•数据管理器模块,用于汇总和处理来自钻机的数据,并将其与每日钻井报告相结合。结果、观察、结论:该综合平台管理系统产生的价值支持了公司在运营、物流和碳足迹方面的所有主要目标。在作业方面,系统提供公正、详细的作业绩效kpi,计算出在后续作业中需要消除的“无形损失时间”。该系统在整个井作业中节省了8%的时间和成本。在物流方面,该系统可以跨越近期的活动与任何钻机资源(设备、服务、人员等)。通过特定的api,系统将信息提供给第三方解决方案,用于维护、物流和人员管理。业务系统和组织系统的集成节省了相当多的时间。最后,考虑到碳足迹,系统会分析每个操作消耗的能源,并就每种情况下必须保持运行的柴油发动机数量提出建议,以尽量减少相关的温室气体排放。新颖/附加信息:主要的创新是将不同的目标集成到一个平台中。报告数据和钻机传感器数据显然为作业创造了巨大的价值,但不太常见的是,它们也为维护、物流和减少温室气体创造了价值。为了逐步整合不同的钻机组件,该系统不断进行升级,尽可能在成本、可靠性和环境影响方面创造价值。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Integrated Rig Management Platform
Objectives/Scope: The Integrated Rig Management System provides the implementation of a comprehensive digital platform to manage, analyse and display drilling data coming from different sources (rig sensors, reporting, equipment description, engines data, …). This integration fulfils several objectives such as empowering analytics, automatizing reporting, supporting operations performance, and rig management. Methods, Procedures, Process: The system is made of 5 modules, of which 2 directly operated on the rig: and 2 collecting data from all rigs: A Reporting module that gathers a full set of daily reports such as DDR, HSE report and BHA assembly,… This module also provides a connection between the planned and realized activities, in order to support maintenance and logistics. A Multi-Wells/Rigs Performance module that displays benchmark analyses from all rigs, by type of operation, and equipment, giving a statistical indication on the technical limit to reduce invisible lost time or greenhouse gases emissions. A Real-Time Operations Monitoring module that supports ongoing activities with powerful analyses and insightful performance KPIs. This module also supports the Reporting through the recognition of main rig states by analysing rig sensor data. A Predictive module that uses a predictive algorithm to anticipate and avoid wellbore issues with a machine learning approach.• A Data Manager module that aggregates and processes the data coming from the drilling rigs, combining it with daily drilling reporting. Results, Observations, Conclusions: The values generated by this Integrated Rig Management System are supporting all main corporate objectives in terms of operations, logistics and carbon footprint. Regarding the operations, the system provides impartial and detailed KPIs on operation performances, in order to calculate the Invisible Lost Time to be eliminated in future operations. The system has demonstrated up to 8% time and cost reduction on entire well campaigns. For the logistics, the system crosses the near future activities with any rig resources (equipment, services, personnel, ⋯). Through specific APIs the system makes information available to third parties solutions for maintenance, logistics ad personnel management. A considerable amount of time is saved by the integration of operational and organizational systems. Finally, considering the carbon footprint, the system provides analyses on how much each operation consumes in terms of energy and makes recommendations on how many diesel engines must be kept running in each situation to minimize the related GHG emissions. Novel/Additive Information: The main innovation is the integration of different objectives into one single platform. Reporting data and rig sensor data are obviously creating a great value to operations, but less commonly they also create value for maintenance, logistics, and GHG reduction. The system is in a continuous stream of upgrades, in order to integrate gradually different rig components and generate value wherever possible in terms of cost, reliability, and environmental impact.
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