考虑机脚测点的离心泵摩擦轴承不平衡故障振动传递分析

Taiwei Zhang, Kaixuan Lv, K. Feng
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摘要

船用离心泵通常为垂直安装,以节省设备空间。能够实时获取离心泵振动状态的传感器不能直接安装在泵体内,而只能安装在机脚,导致离心泵的实时状态监测和故障诊断难以进行。为了解决这一问题,本文对离心泵转子系统的振动传递进行了分析,提出了离心泵足部振动信号对不同故障的响应规律。根据离心泵的内部结构约束,建立了包含转子不平衡-轴承摩擦故障的动力学模型,该模型考虑了不平衡故障、转子静态摩擦故障、滚动轴承间隙、滚珠与滚道非线性赫兹接触、滚动轴承支承刚度变化引起的VC振动以及滚动轴承外圈的损伤动力学模型。同时介绍了泵体和泵脚的传递路径。采用数值积分法进行了动态仿真分析,结果表明本文提出的离心泵摩擦轴承不平衡故障动态模型是正确有效的。通过仿真数据分析了泵体和泵脚测点对不同故障的振动响应,并通过实验数据进行了验证。分析结果表明,不平衡故障会导致离心泵泵体和机脚振动响应的工频幅值增大。摩擦故障会使工频的第2、4、6个频率幅值在泵体和机脚的振动响应谱中突出。当存在轴承故障时,对离心泵脚和泵体的信号进行包络解调,提取轴承故障的特征频率。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Vibration Transfer Analysis of Unbalance-Rubbing-Bearing Fault of Centrifugal Pump Considering Measuring Point of Machine Foot
Marine centrifugal pump is usually installed vertically in order to save equipment space. The sensor which can obtain the vibration status of centrifugal pump in real time can't be installed directly in the pump body, but can only be installed in the foot of the machine, resulting in the real-time status monitoring and fault diagnosis of centrifugal pump difficult to carry out. In order to solve this problem, the vibration transmission of the rotor system of centrifugal pump was analyzed, and the response law of vibration signals of the foot of centrifugal pump to different faults was proposed in this paper. According to the internal structural constraints of the centrifugal pump, a dynamic model containing rotor unbalance-rubbing-bearing fault was established, which took into account the unbalance fault, rotor-static rubbing fault, clearance of rolling bearings, nonlinear Hertzian contact between ball and raceway, the VC vibration caused by the change of rolling bearing support stiffness force and the damage dynamic model of the rolling bearing outer ring. At the same time, the transfer path of pump body and foot is introduced. The numerical integration method is used to carry out dynamic simulation analysis, and the results show that the dynamic model of centrifugal pump unbalance-rubbing-bearing fault proposed in this paper is correct and effective. The vibration response of measuring points of pump body and feet to different faults is analyzed by simulation data, and verified by experimental data. The analysis results show that the unbalance fault will lead to the increase of the power frequency amplitude of the vibration response of the pump body and the machine foot of the centrifugal pump. The rubbing fault will cause the 2nd, 4th, and 6th frequency amplitudes of the power frequency to be prominent in the vibration response spectrum of the pump body and the machine foot. When there is a bearing fault, the signals of the centrifugal pump foot and the pump body can be enveloped demodulated to extract the characteristic frequency of the bearing fault.
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