利用多级预防井下泵(MPDT)解决有杆泵井的气干扰和出砂问题,提高运行寿命

Rahma Wisnu Suryantoro, Yusuf Oktoviyanto, Dionisius Dewanata, Luqman Arif, Despredi Akbar
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摘要

Rantau油田是位于印度尼西亚亚齐省的一个成熟油田,自1928年开始生产石油,并于20世纪70年代达到产量峰值。Rantau油田的储层已经枯竭,因此需要人工举升来开采石油。在Rantau使用的人工设备中,有杆泵(SRP)占71%,电潜泵(ESP)占26%,其余为气举。由于井下问题,特别是气干扰和出砂问题,高效维持高递减率的生产变得更加具有挑战性。到2020年,78%的油井服务来自有杆泵的人工举升井。数据显示,在74%的情况下,出砂和气体干扰是主要原因。为了在成本限制和效果最大化的前提下解决这些问题,选择了对管泵附件进行改造。多级预防井下泵(MPDT)是一种改进的油管泵附件,它有7级,可以最大限度地减少出砂,并在流体泵入地面时分离伴生气体。分离出砂的效果足以防止大量的砂和气体从储层渗透到泵组件中,因此砂不会产生到地面,也不会堵塞固定或移动阀,不会发生气震。安装MPDT的4口井的使用寿命可以延长5倍以上。这对这些井和Rantau油田的服务活动较少产生了影响。在观测过程中,从井口取的流体样品为无砂到少量出砂,由于该井出砂量少到根本没有出砂,我们可以优化其参数以获得更多的油,而当该井出砂量大时,其参数无法优化或增加,可能导致更多的出砂到地面。综上所述,安装MPDT的油井效率更高,运行寿命更长,减少了维修工作量,提高了产量,并优化了其参数。MPDT可以防止储层砂粒和气体进入油管泵。对于在生产过程中遇到出砂问题的成熟油田来说,这是一种实用的解决方案。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Increasing Run Life by Using Multiple Preventive Downhole Pump (MPDT) to Overcome Gas Interference and Sand Problem on Sucker Rod Pump Well
Rantau is a mature oil field located in Aceh, Indonesia, which has been producing oil since 1928 and reached the peak production in 1970s. The reservoir in Rantau field is already depleted so it needs artificial lift to produce the oil. About 71% of artificial used in Rantau are sucker rod pump (SRP), 26% are electric submersible pump (ESP), and others remaining are gas lift. To maintain production with a high decline rate efficiently gets more challenging with the downhole problem, especially gas interference dan sand problem. In 2020, 78% of well services came from artificial lift wells with sucker rod pumps. The data said that sand problem with gas interference became dominant causes in 74% of the cases. To solve those issues with the limitation of cost and maximizing the effect, modification of tubing pump accessories was chosen. Multiple Preventive Downhole Pump (MPDT) is a modified tubing pump accessory that has seven stages to minimize sand production and separate the associate gas while the fluid was pumping into the surface. The sand separation was effective enough to prevent a huge amount of sand and gas from the reservoir infiltrating the pump assembly, so the sand could not produce to the surface or blocking the standing or traveling valve and gas pound could not occur. The four wells installed with MPDT could exceed their previous run life more than five times. This brings impact on the less well service activity in those wells and for Rantau field in general. During the observation, the fluid sample taken from the wellhead showed no sand to a small amount of sand produced, as the wells produced a small amount to no sand at all we could optimize its parameter to achieve more oil, while when the well produced a huge amount of sand, its parameter could not be optimized or increased which could lead to more sand produced to the surface. In conclusion, well that installed with MPDT become more efficient contributed by longer run life which led to less well service work and increased oil production where its parameter could be optimized. MPDT could prevent reservoir sand getting into the tubing pump, as well as the gas. It is a practical solution for mature oil fields that encounter sand problems as a common challenge in producing oil.
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