使用模具钢制作的工具获得铜镍合金МНЖ - 5-1管坯,在操作过程中可调节奥氏体相变

O. Sydorchuk
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引用次数: 0

摘要

目的。在使用过程中调节奥氏体相变的钢生产模具,提高铜镍合金热变形的使用寿命水平。研究方法。研究钢的金相、高温x射线相及膨胀分析。结果。通过电渣重熔获得的钢材4Х3Н5М3Ф在750±20°С的温度下的热处理(不完全退火)方式,可以获得硬度为33 - 34 HRC的珍珠岩-山梨醇结构,并且可以通过切削工件合金进行更好的加工。所研究钢的最终热处理模式(硬化1030±10°C,回火600±5°C)使得在操作过程中将基体加热到600°C的温度成为可能。科学的新奇。使用可调节奥氏体相变的钢,可显著提高热变形刀具的热稳定性。这种钢在初始状态下具有铁素体基体,当加热到工作温度时,发生从α-Fe到γ-Fe的转换,随后在整个冲压工具高温工作期间保持奥氏体组织。证实了用钢材4Kh3N5М3F制成的冲压工具在压制铜镍合金时,工作在与奥氏体化过程相对应的温度范围内。实用价值。简称工艺操作,即对电渣重熔得到的钢锭进行热变形加工(锻造)。对4Х3Н5М3Ф钢模具在МНЖ -1牌号铜镍合金Ø 67±0.1 mm管坯生产中的应用进行了工业性试验。根据“阿尔特莫夫斯克有色金属和合金加工工厂”(乌克兰顿涅茨克地区巴克穆特)在900-950°C工作温度下的研究结果,由钢铁4Х3Н5М3Ф(不变形锻造)制成的基体的稳定性比该企业制造的钢铁3Х3М3Ф基体高三倍。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Obtaining tube blanks from copper-nickel alloy МНЖ 5-1 when using a tool made of die steel adjustable austenitic transformation during operation
Purpose. Production of die tool from steel with regulation of austenitic transformation during operation to increase the level of service life during hot deformation of copper-nickel alloy. Research methods. Metallographic, high-temperature X-ray phase and dilatometric analyzes of research steel. Results. The mode of heat treatment (incomplete annealing) of steel 4Х3Н5М3Ф at a temperature of 750±20 °С, obtained by electroslag remelting, allowed to obtain a perlite-sorbitol structure at a hardness of33–34 HRC and allowed better machining by cutting the workpiece alloy. The proposed mode of final heat treatment (hardening 1030±10 °C and tempering 600±5 °C) of the investigated steel, makes it possible to heat the matrix during operation to a temperature of 600 °C. Scientific novelty. The thermal stability of the tool for hot deformation can be significantly increased when using steel with adjustable austenitic transformation during operation. Such steel in the initial state has a ferrite base, and when heated to operating temperatures occurs from α-Fe to γ-Fe conversion and, subsequently, the austenitic structure is preserved throughout the period of high-temperature operation of the stamping tool. It is confirmed that the stamping tool made of steel 4Kh3N5М3F when pressing a copper-nickel alloy works in the temperature range corresponding to the austenitization process. Practical value. Abbreviated technological operation, namely thermo-deformation processing (forging) of ingots obtained by electroslag remelting. Experimental-industrial tests of the die tool of steel 4Х3Н5М3Ф in the manufacture of tube blanks of Ø 67±0,1 mm from a copper-nickel alloy of the МНЖ 5-1 brand are carried out. As a result of research “Artemovsk plant for processing of non-ferrous metals and alloys” (Bakhmut, Donetsk region, Ukraine) at an operating temperature of 900–950 ° C, matrices made of steel 4Х3Н5М3Ф (without deformation-forging) showed stability in three times higher than the matrices from steel 3Х3М3Ф made at the enterprise.
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