柳条锯切试验分析及可靠性验证

Zhi-gang Liu, Zhongxiang Ma, C. Pei, Gengjin Sui, Zhen Ji
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引用次数: 1

摘要

针对柳树锯切过程中由于参数不合理造成的锯切效果差、锯片磨损严重以及由于高速旋转造成的能耗高的安全问题,利用室内锯切试验台模拟低速情况下的现场工作。基于Box-Behnken中心组合检验方法,以锯切速度、进给速度和锯片齿数为影响因素,以锯切功率和锯切表面质量分数为目标函数,建立了多元数学回归模型。结果表明:锯切功率影响最大的顺序为锯切速度、进给速度和锯片齿数;锯切表面质量得分显著的顺序为进给速度、锯切速度和锯片齿数;最佳工作参数组合为锯切速度850 r/min,进给速度15 mm/s,齿数100 t。在此组合下,锯切功率和锯切表面质量得分分别为156.6W和81分。用概率和数据统计来描述数学模型的可靠性。采用信度试验的相对误差作为评价指标。优化后的参数组合基本准确,建立的数学模型满足可靠性要求。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Sawing Test Analysis and Reliability Verification of Salix
Aiming at the Salix sawing process because of the unreasonable parameters caused by the cutting effect is poor, saw severe wear and due to the high-speed rotation of the safety problem of high energy consumption, the use of indoor cutting test bench simulation of field work in low speed circumstances. Based on Box-Behnken central combination test method, a multivariate mathematical regression model was established by taking the sawing speed, feed speed and the number of saw blade teeth as the influencing factors, and the sawing power and the sawing surface quality score as the objective function. The results show that the notable order of sawing power influence is sawing speed, feed speed and number of saw blade teeth; the notable order of sawing surface quality score is feed speed, sawing speed and number of saw blade teeth; the optimal combination of working parameters is sawing speed 850 r/min, feed speed 15 mm/s and number of teeth 100 T. Under this combination, sawing power and sawing surface quality score are 156.6W and 81 points. The reliability of the mathematical model is described by probability and data statistics. The relative error of reliability test is used as the evaluation index. The optimized parameter combination is basically accurate, and the established mathematical model meets the reliability requirements.
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