恶劣环境下柔性基板上的封装和喷墨印刷电子产品

Sahil P. Wankhede, Xian Du, Ali Alshehri, Keith W. Brashler, D. Turcan
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引用次数: 1

摘要

我们通过使用喷墨打印技术开发了在恶劣环境条件下柔性传感器的概念验证。在柔性基板上印刷导电图案会带来一些挑战,如表面能量不匹配、不均匀的油墨沉积和导致导电性差的裂纹形成。此外,还需要一种柔性、耐油和耐化学品的封装材料,以保护传感器免受恶劣环境的影响。我们提出了一种克服这些挑战的工艺,并通过测量柔性基板上印刷图案的实际和理论电阻值来验证该工艺,发现它们具有可比性。印刷的图案用氟弹性体封装,以优异的耐油和耐化学性而闻名。我们研究了恶劣环境对导电性的影响,将其浸泡在温度为80°C - 180°C的液压油中。结果显示电阻的变化可以忽略不计。因此,我们设计了一种单一的工艺,可用于在各种柔性基材上印刷导电图案,如聚对苯二甲酸乙二醇酯、聚二甲基硅氧烷和硅橡胶。此外,还研究了氟弹性体在恶劣环境下作为密封剂的有效性。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Encapsulating and Inkjet-Printing Electronics on Flexible Substrates for Harsh Environment
We have developed a proof of concept for a flexible sensor in harsh environmental conditions by using the inkjet printing technique. Printing a conductive pattern on a flexible substrate poses several challenges like surface energy mismatch, nonuniform ink deposition, and crack formation leading to poor conductivity. Further, there is a need for a flexible, oil and chemical-resistant encapsulant material to protect the sensor from harsh environments. We proposed a process to overcome these challenges and validated this process by measuring the actual and theoretical resistance values of the printed patterns on the flexible substrates that were found to be comparable. The printed patterns were encapsulated with fluoroelastomer, well-known for excellent oil and chemical resistance. We investigated the effect of a harsh environment on conductivity by submerging it in hydraulic oil at temperatures 80°C–180°C. Results revealed a negligible change in resistance. Thus, we devised a single process that can be used for printing conductive patterns on various flexible substrates like Polyethylene terephthalate, Polydimethylsiloxane, and Silicone rubber. Furthermore, the effectiveness of fluoroelastomer as an encapsulant for the harsh environment was investigated.
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