码头集装箱起重机生产效率分析(以雅加达国际集装箱码头为例)

Mufti Imam Pekih, A. H. Sutawijaya
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引用次数: 1

摘要

本研究的目的是通过OEE(可用性、性能、质量)的价值来确定码头集装箱起重机(QCC)工作的有效性和生产率,并确定影响QCC OEE价值的损失。采用探索性、描述性的分析方法,以实际数据和信息为基础,通过收集、整理、分类和分析有关码头集装箱起重机的有效性和生产率的数据和信息,揭示码头集装箱起重机的可用性、性能和质量。利用六大损耗法对OEE结果进行分析,找出损耗因子,利用鱼骨图进行根本原因分析,利用五个为什么分析法提出改进建议。根据研究结果,码头集装箱起重机的OEE值受减速损失、故障损失、空转和停机损失等损失因子的影响。问题的根源是多方面的,其中,吊具故障多,维修计划仍然不正确,操作人员的能力和知识仍然缺乏,以及码头集装箱起重机的技术问题。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
QUAY CONTAINER CRANE PRODUCTIVITY EFFECTIVENESS ANALYSIS (CASE STUDY JAKARTA INTERNATIONAL CONTAINER TERMINAL)
The purpose of this study is to determine the effectiveness and productivity of Quay Container Crane (QCC) work through the value of OEE (availability, performance, quality) and identify losses affecting the OEE value of QCC. The method used is a explorative and descriptive analysis, which exposes availability, performance and quality of Quay Container Crane based on actual data and information by collecting, compiling, classifying and analysing data and information about the effectiveness and productivity of Quay Container Crane. The results of the OEE are analysed using the six big losses method to find the loss factor, root cause analysis using the Fishbone diagram and make improvement recommendations using the 5 why analysis method. Based on the research results, the OEE value of Quay Container Crane affected by the loss factor which are reduce speed losses, breakdown losses and idling and stoppage losses. The root of the problem comes from various causes, among others, many breakdown on spreaders, the maintenance schedule is still not correct, the operator's competence and knowledge are still lacking, and the technical problems in the Quay Container Cranes.  
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