Pilot Scale Experimental Study of Slug Flow Phenomena Using PID Control

Slug flow is a major problem to the structural integrity and production equipment in offshore production platforms. Pressure oscillations due to the alternation of liquid and gas phases in slug flow regime can cause fatigue on the structural components of the platform. Also, the intermittent high flow rates can cause adverse effects on the production equipment. A 28-foot pilot scale model was constructed to simulate the riser on offshore platforms. Three pressure sensors were attached to the model to monitor and record pressures in the riser during operations. A PID control strategy was utilized to regulate the pressure oscillations in the system by use of a linear actuated valve. Similarity between the pressure signals in the pilot scale model is qualitative when compared to actual pressures observed in an offshore riser system. A MATLAB® GUI was designed to allow for manipulation of the valve and allow for instant graphing of data for real time visualization of the pressure signals. Pressure oscillations during slug flow with “no control” vary greatly and result in natural vibrations of the designed system. By pinching down on the choke valve to a designated opening, the back pressure in the riser increased, thereby slowing down the liquid slugs. However, an increase in the magnitude of the higher frequency oscillations can have adverse effects on the system. With the implementation of an active control, such as a linear actuated valve, a better control of back pressure on the riser and reduction in the magnitude of the higher frequency oscillations on the system is achieved.