1兆瓦,20千赫,隔离,双向12kV至1.2kV DC-DC转换器,用于可再生能源应用

G. Ortiz, J. Biela, D. Bortis, J. Kolar
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引用次数: 212

摘要

介绍了一种用于可再生能源应用的1mw、20khz、隔离、双向12kV至1.2kV DC-DC变换器的设计。主要讨论的主题是:高压(HV)侧开关,拓扑与调制和中频(MF)变压器。考虑到4.5kV igbt,对可能的高压侧开关进行了研究,确定了拓扑和调制侧的要求,以达到高效的系统。所研究的拓扑结构有三角形调制的双有源电桥(DAB)和恒频工作的串联谐振变换器(SRC)。这两种拓扑都能够在高压侧开关中实现零电流开关(ZCS),降低了这些器件的开关损耗,这在系统损耗中占很大份额。给出了低压侧开关不同半导体技术的效率曲线,以研究所选拓扑之间的权衡。介绍了铁心型、壳型和矩阵型三种中频变压器概念,并从绕组布置、隔离机制和热管理等方面进行了比较。在每种情况下计算功率损耗和体积,并用于比较不同的变压器概念。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
1 Megawatt, 20 kHz, isolated, bidirectional 12kV to 1.2kV DC-DC converter for renewable energy applications
The design of a 1 MW, 20 kHz, isolated, bidirectional 12kV to 1.2kV DC-DC converter for renewable energy applications is presented. The main topics addressed are: High-Voltage (HV) side switch, topology & modulation and Medium Frequency (MF) transformer. A study of the possible HV side switches, considering 4.5kV IGBTs is performed, fixing the requirements from the topology and modulation side in order to reach a highly efficient system. The studied topologies are the Dual Active Bridge (DAB) with triangular modulation and the Series Resonant Converter (SRC) with constant frequency operation. Both topologies are able to achieve Zero Current Switching (ZCS) in the HV side switches, reducing the switching losses in these devices, which contribute to a large share to the system losses. Efficiency curves are presented for different semiconductor technologies for the Low-Voltage (LV) side switch in order to study the trade-offs between the selected topologies. Three MF transformer concepts, namely core-type, shell-type and matrix transformer, are presented and compared in respect of winding arrangement, isolation mechanisms and thermal management. Power losses and volume are calculated in each case and used to compare the different transformer concepts.
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