齿轮泵的设计与工艺特点分析

O. Zharkevich, T. Nikonova, L. Gierz, A. Berg, Alton A. Berg
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引用次数: 0

摘要

本文介绍了齿轮泵的主要设计和工艺特点,叙述了齿轮在相互作用过程中的接触和制造精度。齿间接触的增加使脉动减少了75%,噪声水平降低了5分贝。斜齿轮的使用提高了齿轮泵的效率,减少了脉动。外啮合齿轮泵采用高精度轴向补偿,高质量耐疲劳材料。内啮合齿轮泵结构紧凑,噪音小。在实践中,外啮合齿轮泵由于其设计简单,成本低,最常用。齿轮泵壳体由于高压而容易磨损。在泵的运行过程中,会产生不均匀的应力,导致轴在一个方向上产生疲劳载荷。附加的脉动引起结构的振荡。齿轮泵自身的振动是导致其失效的原因,特别是当转速达到10万次时。在齿轮泵的运行过程中,会产生噪声,可以用消声器或阻尼器来抑制,这增加了泵的价格。齿轮泵的齿间空间在突然的压力波动时容易产生空化,这增加了磨损。为了消除齿轮泵的磨损、脉动、振动和噪声,提出了一种新的齿轮泵的设计方案,采用各种类型的油和校正齿形的方法。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Analysis of design and technological features of gear pumps
The article presents the main design and technological features of gear pumps with a description of the contacts of the gear wheels during their interaction and manufacturing accuracy. The increase in contacts in the interdental space reduces the pulsation by 75%, the noise level by 5 decibels. The use of helical gears increases the efficiency of gear pumps and reduces pulsation. External gear pump with axial compensation with high precision and high quality materials resistant to fatigue. Internal gear pumps have a compact body and are less noisy. In practice, external gear pumps are most commonly used due to their simple design and low cost. The gear pump housing is subject to wear due to high pressure. During operation of the pump, uneven stresses occur, which leads to fatigue loads on the shaft in one direction. Additional pulsation entails oscillations of the structure. The gear pump’s own vibrations contribute to its failure, especially if the rotation speed is 100,000 cycles. During the operation of a gear pump, noise occurs that can be dampened with silencers or dampers, which increases the price of the pump. The interdental spaces of a gear pump are prone to cavitation during sudden pressure surges, which increases wear. To eliminate wear, pulsation, vibration, noise, a new design of the gear pump is proposed using various types of oils and methods for correcting the shape of the teeth.
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