基于solidworks的螺旋溜槽设计与表达专用软件开发

Yann-Yih Song, Xiao-hong Jiang, Jian-xun Zhang, Li He, Kai Lv
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引用次数: 2

摘要

螺旋溜槽装煤仓是一种防止块煤破碎的先进设备。通过限制煤流在溜槽内的螺旋运动而不是自由落体运动,可以达到有效提高块煤率的目的。整个设计的目的是尽可能降低冲击点的速度,同时保证整个过程的平稳运行,确保在煤炭供应结束之前没有中途掉煤。此外,如果没有更多的煤要运输,则不会在溜槽中积聚煤。由于整个溜槽底部为不可展开面,宽度、螺旋角、倾斜角等参数都是连续变化的,目的是控制一段内的速度和方向。它是如此复杂,几乎不可能得到每个点的所有合理参数,也不可能得到它的视图,也不可能用传统的绘图方法绘制出显影图。为此,我们受邯郸设计工程有限公司委托,开发了一款专门的软件。有限公司软件可以根据煤的情况(不同的煤、不同的湿度、不同的粒度)和煤的储存条件(直径、高度),给出零件的宽度、螺旋角、倾斜角、加速度、速度以及各参数的变化等重要参数。本文首先研究了煤在溜槽中的运动规律,建立了溜槽的力学模型,并在运行时运动学方程中引入了煤在溜槽中的流动。其次,根据保证煤流在溜槽内匀速运动的要求,计算了标准段的参数;第三,我们可以根据煤的速度和状态得到非标准段的参数。由此导出了螺旋溜槽标准板和非标准板以及内外板的一系列边界方程。最后形成了基于Solidworks再开发的三维实体模型、视图和开发图。这些不仅自动化、精确化、参数化,而且涉及更多的技术信息。因此对其设计、表达和加工都具有重要的意义。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Special software's development of spiral chute for design and expression based on the redevelopment of solidworks
The spiral chute installed coal storehouse is an advanced equipment that can keep lump coal from being stricken into pieces. The aim can be achieved that to increases effectively the lump coal rate by to limit the coal flow to move spirally through the chute instead of free-fall motion. The purposes of the entire design are the speed of impact point is as low as possible while it runs smoothly in the whole process and ensuring that no half-way down coal until the coal supply ends. In addition no coal accumulates in the chute if there is no more coal to transport. Because the bottom of the whole chute is an undevelopable surface, and all of the parameters including width, spiral angle and tilt angle are continuously variable for the purpose of controlling speed and direction in one segment. It is so complicated that it is almost impossible to get all of the reasonable parameters in every point, or to get its view or to draw the developing drawing by traditional drawing method. For this reason, we developed a special software commissioned by HanDan Design Engineering China Do., LTD. The software can give these important parameters of parts, such as the width, spiral angle, tilt angle, acceleration, speed, and the variation of each parameter and so on according to coal situation (different coals, different humidity, different grain size), and coal storage conditions (diameter, height). In this article, we first study the movement rules of coal in chute, create a mechanical model and introduce of coal flow in the chute in the run-time kinematic equation. Secondly according to the requirement to make sure the coal flow moves through the chute at a constant speed we calculate the parameters of the standard segment; thirdly we could have the parameters of the non-standard segment based on the speed and the state of the coal. So a series of the boundary equations for not only the standard and non-standard but also the interior and exterior panels of the spiral chute are derived. Finally 3D solid models, views and developing drawings based on redevelopment of Solidworks are come into being. All above are not only automatic, precise and parameterized, moreover, involves more technological information. So it has an important significance on its design, expression and processing.
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