基于深度残差网络的钢材表面缺陷算法研究

Ge Jin, R. Hong, Xiaochuan Lin, Yanghe Liu
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引用次数: 0

摘要

针对工业生产中存在的热轧钢质量问题,以及人工识别困难、效率低、危害健康等问题。为了实现热轧钢表面缺陷的自动分类,提出了一种基于深度残差网络的端到端识别方法。该方法可有效提高热轧钢的生产效率。针对工业领域负样本数据集不足的问题,我们采用多种数据增强策略对原始数据进行扩展,解决了模型训练过程中样本不足导致的过拟合现象。通过CNN层提取缺陷特征。引入残差结构,解决了网络层加深时梯度消失和退化的问题。实验结果表明,ResNet-50网络模型在热轧钢缺陷检测集上的准确率可达93.34%,高于传统网络模型的准确率。同时也证明了该方法在识别热轧钢加工中经常出现的缺陷方面具有很高的可靠性,这些缺陷包括轧入皮、裂纹、夹杂、斑块、点蚀表面和划痕。本文提出的方法可以满足生产过程中工业识别的需求。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Research on Steel Surface Defect Algorithm Based on Deep Residual Network
This paper aims at the problems of hot-rolled-steel quality in industrial manufacturing and the difficulty of manual identification, low efficiency, and health hazards. We propose an end-to-end recognition method based on deep residual network to realize the automatic classification of hot-rolled steel surface defects. This method can effectively improve the production efficiency of hot-rolled steel. For the problem of insufficient negative sample data sets in the industrial field, we use varieties of data enhancement strategies to expand the original data, which solves the phenomenon of over-fitting due to insufficient samples during the model training process. The defect features are extracted through the CNN layer. Moreover, the residual structure is introduced to solve the problem of gradient disappearance and degradation when the network layer is deepened. The experimental results indicate that the accuracy of the ResNet-50 network model on the hot-rolled steel defect test sets can reach 93.34%, which is higher than the accuracy of the traditional network model. It also demonstrates this method has high reliability in the identification of defects that often occur in hot-rolled steel processing, including Rolled-in Scale, Crazing, Inclusion, Patches, Pitted Surface, and Scratches. The method proposed in this paper can meet the demand for industrial identification in the production process.
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