从作业者的角度提高无隔水管油井修井作业的可操作性

M. Ge, Matthew Vick, Mark Reed, Alan Ramnarine, Merrick Kelley, Alex Boheimer
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摘要

最近的行业趋势是在没有大量绿地投资的情况下增加现有海上资产的产量,这需要更多的干预作业。由于作业周期短、效率高,无隔水管轻型修井系统越来越受欢迎。典型的无隔水管轻型修井系统由连续油管下油管系统、脐带电缆系统和井控包组成。遗憾的是,现有的连续油管和无隔水管轻型修井系统并不适合开放水域的修井作业,特别是在具有挑战性的深水环境中。对于浮式作业船的海上干预作业,连续油管从卷筒通过注入器下入,由于波浪载荷、洋流和船舶运动,连续油管会受到显著的动态运动的影响。脐带缆、电缆和其他压力控制设备的集成给本已有限的系统操作窗口带来了额外的限制。此外,拥挤的海底基础设施和坠物风险为安全高效的作业带来了额外的挑战。本文介绍了海上无隔水管轻型油井干预系统在设计和运行中面临的主要挑战和解决方案。挑战来自几个方面:从设备容量和完整性、系统可操作性限制、风险意识、程序控制到行业标准。提出了解决每个挑战的方法和过程。确定了设备能力和薄弱环节,并对各部件的改进方案进行了评价。设备改进机会包括LARS提升能力评估、UTA和泥层倾覆预防、电缆懒波和浮力配置、注入头和导流器优化、海底跳线和ROV牵引负载规格。通过工程分析优化和关键部件的详细三维有限元建模,增加了可操作性的局限性。通过操作指导和疲劳监测缓解措施,提高了风险意识和程序控制。本文提出的新方法可以为其他无隔水管光井干预系统的改进和制定通用行业标准提供参考。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Enhancing Riserless Light Well Intervention Operability from Operator Perspective
Recent industry trend to increase the production from current offshore assets without significant green field investment require more intervention operations. Riserless light well intervention system is gaining more popularity due to quick turn-around and efficiencies. A typical riserless light well intervention system is composed by coiled tubing downline system, umbilical and wireline system, and well control package. The existing coiled tubing and riserless light well intervention system unfortunately is not designed for open water intervention operations, especially in challenging deepwater environment. For offshore interventions on a floating vessel, the coiled tubing is deployed from a reel through an injector, and is subject to significant dynamic movements due to wave loadings, ocean current and vessel movement. Integration of umbilical, wireline and other pressure control equipment causes additional constraints on the system's already limited operability windows. Additionally, the crowded subsea infrastructure and dropped object risks create extra challenges for safe and efficient operations. This paper presents the key challenges and solutions faced by operators in design and operation of the offshore riserless light well intervention system. The challenges are presented from several perspectives: from the equipment capacity and integrity, system operability limitations, risk awareness, procedure controls, to industry standards. The methods and processes to tackle each challenge are presented. The equipment capacity and weak point are identified and improvement options of various components are evaluated. The equipment improvement opportunities include LARS hoisting capacity assessment, UTA and mudmat tipping over prevention, wireline lazy wave and buoyancy configuration, injector head and guide optimization, subsea jumper and ROV pulling load specification. The operability limitations are increased by engineering analysis optimization and detailed 3D finite element modelling of critical components. Risk awareness and procedure controls are improved by operation guidance and fatigue monitoring mitigations. The novel approaches presented in this paper can be considered for improvement of other riserless light well intervention systems and development of a common industry standard.
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