Additive Manufacturing of a Bistable Mechanism Using Fused Deposition Modeling: Experimental and Theoretical Characterization

Bistable mechanisms can be used for performing specific functions such as locking or negative stiffness generation. These compliant structures are then of interest at different scales, with different corresponding manufacturing technologies. One of them is additive manufacturing, which is interesting for the integration of such structures. Although this technology has undergone a revolution with the development of high-accuracy machines, the manufacturing of small-sized compliant structures is still quite a challenge especially for bistable mechanisms, which was not yet finely characterized. This is the focus of this paper, with presentation of an experimental and analytical confrontation in the case of Fused Deposition Modeling (FDM).