Integrated mechanically based CAE system

In the product development cycle interaction between design and analysis is very intensive. However, currently existing Computer Aided Engineering (CAE) systems substantially limit such interaction since design and analysis are realized in them as two isolated modules. These limitations can be distinguished on two levels: the conceptual level and the technical level. On the conceptual level a gap exists according to the functionality of each module: the design module is based on purely geometric operations, while the analysis module is based on physical phenomena. On the technical level an environmental gap exists that is characterized by differences in mathematical representation and computational methods. This is partially dictated by the functionality of each module. As a result of these limitations, each iteration between design and analysis and vice versa requires remodeling of the object and conversion of its mathematical representation. This severely restricts development process flexibility and substantially reduces overall precision and efficiency. In order to overcome these problems, a mechanical B-Spline Finite Element model is proposed in this work to be used for both geometric design and mechanical analysis. With this approach the target object is modeled as a physical entity from the very beginning of the geometric design stage. Furthermore, both modules utilize the same computational environment B-Spline Finite Element, and the same representational environment B-Spline functions. Therefore, design and analysis are integrated into a completely unified system, and corresponding analysis operations can be performed simultaneously the geometric design. Technically, this eliminates remodeling and conversion operations between the design and analysis stages of the product development cycle. Conceptually, this allows engineers to substantially shorten the product development cycle time, test many more design variants, tune the final product more finely according to its functionality and to reduce the total product development cost. Examples that verify the feasibility and demonstrate the performance of the proposed Integrated Mechanically Based CAE system are presented for sculptured surface-like objects.