Motion Analysis and Modulation of Steel Particle Swarm in High-Pressure Tank for Particle Impact Drilling

Particle Impact Drilling (PID) is a new technology to effectively improve the rate of penetration (ROP) for oil and gas drilling in hard and strongly abrasive formations. In this paper, numerical simulation method is used to analyze the motion characteristics and the modulation method of particle swarm in high-pressure tank for the particle injection system based on differential pressure ejection in PID. The numerical simulation results show that: when there is no modulation elements, the motion of particle swarm in the high-pressure tank follows an asymmetric funnel flow with pulsating state, which could be divided into vertical flow domain, fast flow domain, slow flow domain and stagnation domain. The unstable dynamic arching effect of the funnel flow, the viscous effect of the liquid bridge force and the collapsing effect of the particle swarm could probably lead to the blockage of the discharge port of the high-pressure tank. When the semiapex angles of the high-pressure tank decreases, the volume flow rate of particles increases and the stagnation domain becomes smaller, but it becomes easier to form arching and blockage. The modelling results indicate that the pulsation of the funnel flow is minimum when the semiapex angle is 45° without the mutilation element, which means the funnel flow of the particle swarm is relatively stable. By introducing a conical modulating element above the discharge port, the unstable funnel flow of the particle swarm could be transformed to an overall uniform flow. The modelling results indicate that the installation height of the modulation element has the greatest influence on the pulsation degree. The optimized parameters for the conical modulation element based on numerical modelling tests are 70° for the vertex angle, 35mm for the length of the flank and 70mm for the installation height.