高压高温蒸汽管道应力分析评价及管道支撑型式

A. Aswin, Ahmad Hasnan
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引用次数: 0

摘要

管道系统的设计和分析在电力和过程工业中是至关重要的。蒸汽管道是装置安装的主要要求之一。管道系统中的高压、高温蒸汽管道是需要进行应力分析的关键管线。本研究旨在评估管道系统的应力以及使用管道支架对应力的影响。需要进行应力分析,以确保所设计的管道系统是安全的,并且在运行条件下不超过允许应力。数据分析采用ASTM A335-P11作为管道材料,设计压力为65 bar,设计温度为480℃。应力分析采用CAESAR II软件,参考ASME B31.3工艺管道标准和规范。研究结果表明,选择的支架类型,如管道支架的间隙和距离,对管道系统的应力值有显著影响。对分析结果进行多次计算,得到应力值,使其不超过许用应力。在蒸汽管道系统设计中,最大应力值出现在膨胀载荷工况下。所选管道系统设计比例为93.6%,位于节点220处,应力值为35889.1 psi,许用应力为38327.2 psi。由于所发生的应力值低于许用应力,因此蒸汽管道系统可以安全安装和运行。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
STRESS ANALYSIS EVALUATION AND PIPE SUPPORT TYPE ON HIGH-PRESSURE AND TEMPERATURE STEAM PIPE
The design and analysis of piping systems are critical in the power and process industries. The steam pipe is one of the main requirements for the plant to be installed. High-pressure and high-temperature steam pipes in the piping system are critical lines that need to be subjected to stress analysis. This study aims to evaluate the stress and the effect of using pipe supports on the stress in the piping system. Stress analysis is needed to ensure that the piping system that is designed is safe and does not exceed the allowable stress under operating conditions. Data analysis used ASTM A335-P11 as a pipe material with a design pressure of 65 bars and a design temperature of 480 °C. Stress analysis was carried out using CAESAR II software, which refers to ASME B31.3 process piping standards and codes. The findings revealed that the type of support chosen, such as the gap and distance of pipe support, has a significant impact on the stress value in the piping system. The results of the analysis are carried out several times to get the stress value so that it does not exceed the allowable stress. The greatest stress value occurs at the expansion load condition in the steam pipe system design. The chosen piping system design has a ratio of 93.6%, which is located at node 220 with a stress value of 35889.1 psi and an allowable stress of 38327.2 psi. Because the stress value that occurs is below the allowable stress, the steam pipe system is safe to be installed and operated.
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