Remanufacturing system reliability analysis based on the uncertainty of part quality

IF 1.5 Q2 COMPUTER SCIENCE, THEORY & METHODS
Jui-Chan Huang, M. Shu, B. Hsu, Chien-Ming Hu, Meng-Chun Kao, M. M. Selim
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Abstract

The remanufacturing industry is one of the important means to achieve sustainable development and resource recycling. It is of great significance to study the remanufacturing production system. This paper mainly studies the reliability of remanufacturing production system based on the uncertainty of part quality. In order to rationally arrange workshop production, minimize the maximum completion time and the cost of electricity in the production process, this study established a mixed integer linear programming model for the remanufacturing of flexible workshop based on batch processing of partial stations. In order to solve this mathematical model, the traditional genetic on the basis of the algorithm, the crossover and mutation operators of the genetic algorithm conforming to the model are designed, and finally combined with actual examples, compared with traditional batch scheduling to verify the effectiveness of the system. This research takes the remanufacturing of the Steyr engine crankshaft as the research object. Based on the uncertainty of crankshaft wear, the uncertainty of the crankshaft remanufacturing process is investigated and discussed. From the three dimensions of environment, economy and technology, from the remanufacturing process. The evaluation was carried out at the level of the process chain and the modeling process and method were verified, and the sustainability value of the worn crankshaft remanufacturing process was obtained. The remanufacturing production system experiment can show that the average sustainability values of the three batches of used crankshafts are SR1 = 0.9082, SR2 = 0.8669, SR3 = 0.7803. The system reliability analysis can provide a theoretical basis for the reliability of enterprise remanufacturing systems, and has important application and research value.
基于零件质量不确定性的再制造系统可靠性分析
再制造产业是实现可持续发展和资源循环利用的重要手段之一。研究再制造生产系统具有十分重要的意义。本文主要研究了基于零件质量不确定性的再制造生产系统的可靠性问题。为了合理安排车间生产,使生产过程中的最大完工时间和电力成本最小化,建立了基于局部工位批量加工的柔性车间再制造混合整数线性规划模型。为了求解这一数学模型,在传统遗传算法的基础上,设计了符合模型的遗传算法的交叉和变异算子,最后结合实际算例,与传统批调度进行对比,验证了系统的有效性。本研究以斯太尔发动机曲轴的再制造为研究对象。基于曲轴磨损的不确定性,对曲轴再制造过程的不确定性进行了研究和讨论。从环境、经济和技术三个维度出发,从再制造过程出发。在工艺链层面进行了评价,验证了建模过程和方法,得出了磨损曲轴再制造过程的可持续性价值。再制造生产系统实验表明,三批废旧曲轴的平均可持续性值分别为SR1 = 0.9082、SR2 = 0.8669、SR3 = 0.7803。系统可靠性分析可以为企业再制造系统的可靠性提供理论依据,具有重要的应用和研究价值。
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来源期刊
CiteScore
2.80
自引率
23.10%
发文量
31
期刊介绍: The International Journal of Fuzzy Logic and Intelligent Systems (pISSN 1598-2645, eISSN 2093-744X) is published quarterly by the Korean Institute of Intelligent Systems. The official title of the journal is International Journal of Fuzzy Logic and Intelligent Systems and the abbreviated title is Int. J. Fuzzy Log. Intell. Syst. Some, or all, of the articles in the journal are indexed in SCOPUS, Korea Citation Index (KCI), DOI/CrossrRef, DBLP, and Google Scholar. The journal was launched in 2001 and dedicated to the dissemination of well-defined theoretical and empirical studies results that have a potential impact on the realization of intelligent systems based on fuzzy logic and intelligent systems theory. Specific topics include, but are not limited to: a) computational intelligence techniques including fuzzy logic systems, neural networks and evolutionary computation; b) intelligent control, instrumentation and robotics; c) adaptive signal and multimedia processing; d) intelligent information processing including pattern recognition and information processing; e) machine learning and smart systems including data mining and intelligent service practices; f) fuzzy theory and its applications.
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