REUSE RESIDUAL SAND CASTING FOR PRODUCTION OF CONCRETE BLOCKS

Abstract

The ore beneficiation process uses little technology, but mining companies have high economic performance. As an energy source, firewood plays a fundamental role due to its simple storage, low cost, great availability of forests, and lack of processing. Thus, the present work aims to analyze the consumption of firewood as fuel and possible improvements in the process for the production of lime in terms of harnessing raw materials and costs. Calcium oxide is obtained from the thermal decomposition of calcium and magnesium carbonates obtained from dolomitic deposits of limestone (CaCO3 : CaMgCO3). After CaO extraction, it is subjected to a calcination process, removing carbon dioxide (CO2) in ovens that work at temperatures between 900 and 1200°C. The source of energy applied to the calcination furnaces in the analyzed area is wood. The wood has a calorific value between 2,250 and 2,700 Kcal/Kg, but the moisture content responsible for the thermal variation must be considered. The firewood burning process was carried out in a ravine type oven where the temperature at which operators are exposed to heat was evaluated. The results indicated that the cooking time dropped by 20% as the amount of wood is fed into the oven. This increase represents a significant gain in lime production, thus leading to a higher profit for the company.