Changing the Status Quo: Cases of Production Restoration in Inactive Offshore Oil Wells

Abstract

The United Arab Emirates oil and gas reservoirs are continuously intersected with a growing number of horizontal wells and longer drains at varying bottomhole static temperatures. This results in a variety of naturally flowing and more challenging wells where stimulation is required for sustainable flow. Hence it became important to not only rely on plain acid systems for production gain, but to also include more sophisticated acid stimulation systems that can provide improved results in more challenging environments where plain acid may be found lacking. These results were recently achieved via the introduction of single-phase retarded acid (SPRA) as well as viscoelastic diverting acid (VEDA) in inactive wells offshore. The application of SPRA and VEDA was subsequent to extensive laboratory testing including core flow tests, solubility tests, and emulsion tendency testing to the performance of these blends against existing acid recipes such as plain HCl and polymer-based diverting acid. These tests proved that a combination of SPRA and VEDA would allow maximizing lateral coverage in heterogenous reservoirs due to the chemical diversion capabilities from thief zones without imposing further damage that polymer-based diverted acids may cause. The combined SPRA and VEDA would also enhance acid wormhole penetration due to the reduced rate of reaction caused by acid retardation. Such tests were supported with software simulations that provided acid dosage, pumping rate, and pumping method sensitives. Proposing SPRA and VEDA at higher pumping rates enabled the delivery of previously unattainable production influx at sustainable wellhead pressures. In addition, 28% acid content typically used for dolomitic reservoirs was considered unnecessary as 20% retarded acid proved sufficient in such environments. This allowed bullheading treatments, which was previously not possible due to the restriction on pumping 28% acid content across wellheads to avoid causing corrosive damage. Other treatment parameters such as volumes, rates, and acid/diverter sequence and ratio were also adjusted for optimal wormhole penetration across all zones using a fit-for-purpose carbonate matrix acidizing modeling software. The success of SPRA and VEDA was clear in post-treatment evaluation for the cases of previously shut-in wells. These wells were able to produce sustainably at the required tubinghead pressure (production line pressure) after unsuccessful attempts to flow prior to stimulation. The novelty of this paper is the assessment between legacy carbonate stimulation results in UAE using plain HCl acid and polymer-based diverting acid (PDA) and using SPRA and VEDA in shut-in or inactive wells. It also highlights the game-changing solutions that suit the increasing challenges observed in offshore inactive wells including well placement, lithology, bottomhole static temperature, and permeability contrast.